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Фактори, влияещи върху разкъсването на силовите пружини
Фактори, влияещи върху разкъсването на силовите пружини
The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it...
Два аспекта, които трябва да се вземат предвид при проектирането на пружина с постоянна сила
Два аспекта, които трябва да се вземат предвид при проектирането на пружина с постоянна сила
The constant force spring is made of stainless steel strip. The high strength steel strip is shaped by specific spring production equipment. When the external force is straightened, the hair strip will naturally roll back and produce elastic force. However, to achieve our goal, we can return to the designated starting point after displacement.     Constant force spring has the characteristics of maintaining constant force in a long stroke. Its function can be applied to the adjustment of lifting doors and windows, computer monitors and fans, shopping mall display shelves or motor carbon brush motors and other products that require linear motion such as round trip, sliding, stretching, homing, balance or force saving. So how to design the constant force spring in line with product performance ? We generally need to consider from two aspects :     1. Performance of constant force spring    The two most important properties of the constant force rod are elastic value and life. The thicker the...
Наистина ли разбирате пружината с променлива сила?
Наистина ли разбирате пружината с променлива сила?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
Малката пружина има голям ефект
Малката пружина има голям ефект
The reason why the world we live in is so orderly is that there are precise links between large and small objects. So many things in life are crucial. Whether they are large or small, they are indispensable to our life, but some small parts in life are unknown, but there are tens of thousands of them. The spring I know is also one of them. It always exists in a position that people can't see and does their own thing silently. Moreover, he exists everywhere in life, even if we don't know it. Today, I will explain the functions of these small springs. Spring is a kind of mechanical part that uses elasticity to work. Generally made of spring steel. Although the spring is small, as a general basic part, it has large quantity, wide range and complex varieties. It is used to control the movement of mechanical parts, mitigate impact or vibration, store energy, measure the size of...
[Прецизност Qianye] Дизайн на пружината с постоянна сила в 8 стъпки
[Прецизност Qianye] Дизайн на пружината с постоянна сила в 8 стъпки
 The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. Constant force spring has the characteristic of maintaining constant force in long stroke, and can be applied to products requiring linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving. For example, we go to the common fan lifting, store display shelves, tape measure, lifting doors and windows and computer monitor lifting. So if you choose a constant force spring suitable for your product, the design has the following 8 steps. 1. Material selection - most flat steel springs produced by Qianye precision are made of type 301 stainless steel. This material is the most readily available and predictable. Thousands of industry engineers can assist in...
[Qianye Precision]Advantages of constant force spring
[Qianye Precision]Advantages of constant force spring
 The unique quality of constant force spring makes it a perfect balance for heavy moving parts. If your equipment requires springs, consider constant force springs. This is a kind of tension spring. They do not obey Hooke's law, so their force remains unchanged, even when deflected. Constant force spring can be used in almost all kinds of products. Some of the largest consumers are medical device manufacturers. Machines, dental X-ray equipment - and almost any articulated and heavy equipment - are equipped with constant force springs. Smaller constant force springs for medical devices are also part of syringes and drug injectors. We can also find a large number of constant force springs in daily necessities, such as retractable key chain, retractable dog rope, vacuum cleaner, thread winder, safety belt, window balance system, indoor shutter and monitor lifting and so on. Due to the flat force curve of constant force spring, constant force spring is suitable for applications requiring stable motion range and constant load. To...
Технология на проектиране на високопрецизна пружина
Технология на проектиране на високопрецизна пружина
 Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring.       The design process of spring has the following points:      1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring.      2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...
What is passivation? Does my product need it?
What is passivation? Does my product need it?
 "My new stainless steel product specification requires' passivation '. Do I need it?" Our answer is that you may not. That's why. Passivation is the process of protecting stainless steel from corrosion by adding an oxide layer on its outer surface. Although some stainless steel product specifications require passivation to reduce corrosion risk, most of them are unnecessary and expensive, and may damage some metal products, including flat bar springs, such as constant force, variable force and constant torque springs, all of which are uncommon products manufactured by Qianye precision.     The reason passivation is not a good idea for flat bar springs is because passivation involves the use of acids and harsh chemicals to initially clean the metal as part of the process. The geometry of these spring types means that many small cracks can form between the coil layers. The acid used in passivation can become trapped in these crevices. This resulted in longer-than-expected exposure of the...
Window spiral spring balance replacement Product
 Услуга за оптимизиране на дизайна
Услуга за оптимизиране на дизайна
От идеи за продукти, дизайн до производство на завършен продукт, ние можем да помогнем на клиентите да ги завършат и да помогнем на клиентите да оптимизират продуктите си от професионална гледна точка на пролетно използване, да ускорим разработването на продукта и да ускорим времето за пускане на пазара. От началния етап на проектиране на пружинни компоненти, производство до крайно сглобяване, клиентите избират предимствата, които Qianye могат да получат. 1. Спестете време за разработка на продукта 2. Дайте ви разнообразие от решения, изберете желаното решение за оптимизация 3. Пружината, която най-добре отговаря на вашия продукт 4. Служи ви цял живот и задоволява всяка техническа поддръжка, която имате.
 Услуги по сглобяване и монтаж
Услуги по сглобяване и монтаж
Компанията Qianye не само осигурява производството на прецизни пружини, но също така се фокусира върху структурния дизайн и функционалните решения на цялата пружинна система и може да осигури пълен набор от производство и монтаж на системата
 Постоянна торсионна пружина
Постоянна торсионна пружина
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Пружина с постоянна сила
Пружина с постоянна сила
Характеристика: Пружините с постоянна сила (постоянна сила) се навиват от ленти от неръждаема стомана. Стоманените ленти с висока якост се оформят от специфично производствено пружинно оборудване. Когато външната сила ги изправи, пружината естествено ще се навие назад и ще произведе еластичност, но тя достига до нас. Целта може да се върне в началната точка, която посочихме, след като бъде изместена. Предимство: Предимствата на пружината с постоянна сила пред традиционната телена пружина: 1. В много малко пространство за монтаж може да се постигне много висока еластичност. 2. Поддържайте постоянна еластичност при всички удари. 3. Ходът преди удара е кратък и е необходим само кратък ход, за да се постигне необходимата еластичност. 4. Оригиналната дължина е по-малка от телената пружина и ходът е неограничен. Производствената гама на Dingli Clockwork: Дебелината е 0,05~0,85 мм, а ширината е 2,0~60 мм. Принцип на сцената: Пружината с постоянна сила има характеристиката да поддържа постоянна сила по време на дълъг ход и може да постигне...
 Пружина за карбонова четка
Пружина за карбонова четка
Характеристика: 1. Поради постоянната сила, независимо от дължината на въглеродната четка и комутатора, налягането остава същото. 2. Пружината с постоянна сила намалява загубата на въглеродна четка, удължава живота на въглеродната четка и намалява загубата на ток. До 3. Малките двигатели могат да бъдат проектирани така, че да намалят външния диаметър на двигателя. 4. Дължината на въглеродната четка може да се увеличи. Към 5. Може да се използва по-голям комутатор. До 6. Намалете искрите и намалете електромагнитните смущения. Пружина с постоянна сила за едноролкова въглеродна четка 1. Ширина на въглеродната четка 2. Височина на въглеродната четка: Ширината на пружината трябва да е по-малка от височината на въглеродната четка 3. Дължина на абразивната въглеродна четка: Ходът на пружината трябва да е по-голям от дължината на абразивната четка въглеродна четка 4. Контактен натиск, необходим за въглеродна четка и комутатор: необходима сила на пружината Пружина с постоянна сила за двойно навита въглеродна четка 1. Ширина на въглеродна четка 2. Височина на въглеродна четка: Ширината на пружината трябва да бъде...
 Силова пружина
Силова пружина
Характеристика: Силовата пружина е навита от стоманена лента. За ограничаване на външния му диаметър е необходима пружинна кутия. Центърът на пружината е свързан с вала. Когато се приложи външна сила, за да накара вала и пружината да се въртят една спрямо друга, пружината ще бъде навита на вала и ще съхрани усукване, когато външната сила изчезне, пружината генерира усукване на вала или пружинната кутия. Предимство: Силовите пружини се разделят на естествени пружини и предварително напрегнати пружини според тяхната спокойна форма. За разлика от това, силовата пружина от тип с предварително усилие може да съхрани 25% до 55% повече въртящ момент и да осигури по-ефективни завои. Производствена гама на продукта: Дебелината е 0,05~0,85 мм, а ширината е 2,0~60 мм. Принцип на сцената: Високопрецизният инжектор на писалка използва уникална силова пружина, за да осигури малки и много точни дозировки на лекарството. Фиксирано количество лекарство се инжектира в тялото чрез постоянната сила на пружината...
Window spiral spring balance replacement News
 Дизайн и функция на двойна пружина или пружина на моторна четка
Дизайн и функция на двойна пружина или пружина на моторна четка

Час: 2022-9-15

 One of the most unique spring designs is called a twin spring.  Its name is derived from the characteristic of having two springs formed from the same strip of stainless steel material.  These custom springs are intended to work together, in unison, doubling the force of a single spring.  Twin springs are a version of a constant force spring, providing constant force throughout the travel length.     The area between the two coils is referred to as the saddle area, which is formed to fit over the part or component that is being pushed.  The saddle can also be cut-out to provide access to the component and is best designed when assigned a dimension to fit over that specific part.  It can be located at different heights between the coils for ease of assembly or as an indicator for direction.     Twin springs are used in a wide range of applications where available space is limited and a relatively strong force is required.  Medical devices and surgical mechanisms incorporate this design to push or feed surgical staples in disposable skin staplers.  Electric motors utilize the twin spring to provide a constant force on the carbon brush, extending the life of the motor and increasing reliability and overall quality. These springs are also referred to as motor brush springs.     Advantages of twin spring:     1. Under the same elasticity, the double winding spring saves volume.     2. Because the shape is symmetrical, the output is more stable.     3. Increase the length of available carbon brushes.  ...
 How to make the constant force spring produce more force
How to make the constant force spring produce more force

Час: 2022-9-15

A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces.       When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs.         1、 Back to back method The back-to-back method uses two springs that expand in opposite directions and produce a very stable extension. The distance between the springs should be far enough to allow the spring material to bend naturally so that the component will not bind when retracted.         2、 Series method When two or more springs are used, it is also a very common practice to install springs in series. Although this method does not have the stability of the back-to-back method, space availability usually determines the use of this design. 3、 Laminar flow method Laminating springs together is the third option in this series. The term...
 Как да извлечете максимума от вашето устройство с пружина с променлива сила
Как да извлечете максимума от вашето устройство с пружина с променлива сила

Time:2022-11-8

If you're looking for ways to get the most out of your variable force spring, you've come to the right place! We will take you to understand. What is a variable force spring and what are its uses? A variable force spring is a device that allows a user to adjust the amount of force applied to a plunger. This type of spring is often used in medical devices, such as syringes, to ensure a consistent level of force is applied with each use. How do you maximize the performance of your variable force spring? There are a few things you can do to maximize the performance of your variable force spring. First, make sure that the spring is properly aligned with the moving parts it is supposed to be interacting with. Also, make sure that there is no debris or other obstructions in the way. Finally, make sure that the spring is properly lubricated. What are some of the benefits of using a variable force spring? A variable force spring is a great option for many applications because it offers a wide range of forces. This makes it perfect for use in systems that need to be adjustable to accommodate different loads. Additionally, a variable force spring is very reliable and can withstand a great deal of wear and tear.   How can you get the most out of your device with Variable Force Springs? Variable force springs are a great way to customize the feel of your device. There are a few ways that you can get the...
 Фактори, влияещи върху разкъсването на силовите пружини
Фактори, влияещи върху разкъсването на силовите пружини

Час: 2022-9-15

The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it is applied to the product. Once the scroll spring breaks, its service life will end. If spring manufacturers choose general materials and immature production technology, the service life of products will be greatly reduced. There are many factors leading to its rupture, mainly including the following factors: wrong scheme design, shortcomings of raw materials, poor production and processing and so on. The quality of power spring determines the quality of products and user experience. Take the dog leasher with scroll spring as an example. With the increasing improvement of living standards, raising pets has become a fashion. In the process...
 Ключовата роля на пружината на моторната четка в дизайна на вятърни турбини
Ключовата роля на пружината на моторната четка в дизайна на вятърни турбини

Час: 2022-9-14

Wind-turbines are proven to create reliable and pollution-free energy, and as technology innovates, the cost to develop and manufacturer them is only becoming more affordable. Research demonstrates that to get the most return on turbines, whether onshore or offshore: the bigger the turbine, the better. There are two reasons for this: larger rotors and blades increase the total potential production capacity of the turbine, while higher fixtures and blades are higher in the atmosphere, increasing the power it can actually produce. These two factors are the driving forces behind the efficiency of wind turbines and their ability to create renewable energy. However, in order to achieve this goal, the manufacture of wind turbines requires the use of dozens of parts, components and materials. Motor brush or carbon brush is a small and important part of wind turbine design.  An important part of wind turbine motor brush is motor brush spring. These springs play a key role in the efficient operation of wind turbine generators and are used to push the brush towards the commutator in the motor to generate friction and transfer current between the rotating part of the machine and its power supply.     For high-performance wind turbines, the brush materials (or brush grades) and components used in the manufacturing process must be of high quality. In addition to the final details required for your application, some specifications to consider when selecting motor brush springs include:     Material: stainless steel is used in most applications. Life cycle and force: the force of the spring should be equal to...
 Приложение на пружина с постоянен въртящ момент в 3D принтер
Приложение на пружина с постоянен въртящ момент в 3D принтер

Час: 2022-9-14

3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method is easier to assemble than using screw connections.        When it comes to spring design, design engineers must consider many factors. These factors include not only part function and mechanism design, but also detailed material selection, part connection installation method and size. It's all about manufacturability. Feasibility analysis is required to ensure the functionality meets the customer's needs.        From the initial design stage of the spring set to production and final assembly, Qianye can save customers product development time, find optimized solutions beyond your expectations, no manufacturability constraints in product design, and the best product...
 Какви фактори ще повлияят пряко на използването на пружини?
Какви фактори ще повлияят пряко на използването на пружини?

Час: 2022-9-14

A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc.    Power Spring Application:    The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter     motors, storage wire boxes, etc.     Power spring classification:     The plane power springs are classified according to whether they are in contact with the adjacent working parts:        ① non-contact plane power springs, ② contact plane power springs.     The fixing methods of the fixed end of the plane power spring are:     ① hinged fixing, ② pin fixing, ③ v-shaped fixing, ④ lining fixing.     1. The main factor affecting the strength of the spring is its material. The higher the yield degree of the material, the higher the fatigue strength of the spring. Therefore, to ensure the fatigue strength of the spring, the material of the spring should be studied first.    2. The quality of the spring surface has a great...
 Application of power spring in speed difference crash arrester
Application of power spring in speed difference crash arrester

Час: 2022-9-14

The speed difference anti-fall device can quickly brake and lock falling objects within a limited distance, which is suitable for cargo hoisting and protects the life safety of ground operators and the damage of the lifted workpiece. It is suitable for safety protection to prevent the workpiece from being lifted accidentally when the crane is hoisted. It can effectively protect the life safety of ground operators and the damage of the workpiece to be lifted. It is used in metallurgical automobile manufacturing, petrochemical industry, engineering construction, electricity, ships , communications, pharmaceuticals, bridges and other high-altitude workplaces.   So do you know how the speed difference crash arrester works?   When there is no solid structure above the operating point for fixing the safety rope, the working platform cannot be set up temporarily, and it is inconvenient to use the safety belt at the same time, the differential fall arrester can be used, which is also a supplement and improvement to the protection of high-altitude operations. . The speed difference anti-fall device is mainly composed of a suspension system and an anti-fall braking system. The suspension system is composed of hooks, nylon ropes and telescopic safety ropes. The anti-fall braking system is mainly composed of a shell, a ratchet, a power spring and a pawl.   The speed difference fall arrester uses the falling speed difference of the object to quickly brake and lock the falling object within the set distance. It is required to hang high and use low.   When in use, it only needs to tie the lifting rope to...