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Factory power springs: how to choose high quality power springs, the usefulness of springs
Factory power springs: how to choose high quality power springs, the usefulness of springs
Power springs are a variation of coil springs that provide high force output with minimal force requirements. Power springs are sometimes called clock springs because they are often used to power certain types of clocks. Power springs are capable of high force output with very small space requirements and, when extended, store power indefinitely. This allows power springs to be used in a variety of applications. We can manufacture power springs in a variety of styles and sizes. This includes working with all the different types of materials, thicknesses, base widths, heights, lengths and screw sizes. With this complete selection of styles, we can manufacture the power spring that best fits your application needs.     We can ensure your power springs meet your requirements and specifications for any intended application. This will ensure proper performance and system durability. As a leading spring manufacturer, our top priority is quality. Therefore, all of our power springs are engineered and manufactured to...
7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life
Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time....
Nine factors that should be paid attention to in spring production
Nine factors that should be paid attention to in spring production
A spring is a mechanical part that works with elasticity. Generally made of spring steel. It is used to control the movement, buffering or vibration, energy storage, force measurement, etc. of mechanical parts, and is widely used in machines and instruments. (1) Elastic limit - the elastic limit is related to the tensile strength. Selecting a material with a high elastic limit is usually equivalent to selecting a material with a high tensile strength. (2) Spring coefficient - the stress applied to the spring material to produce a unit strain is called the elastic coefficient value, which mainly depends on its chemical composition.    (3) Fatigue strength - fatigue strength must be considered for springs subjected to dynamic loads.   There is a certain relationship between fatigue strength and tensile strength of materials. (4) Hardenability - in order to improve the quenching effect, the material is required to have good hardenability, and at least 50% of the central block iron structure shall be quenched. (5) Shape and size - the...
Constant Force fjedre
Constant Force fjedre
The extension type of Constant Force Spring represents the most basic, yet most versatile, type of constant force spring. It is a pre-stressed flat strip of spring material which is formed into virtually constant radius coils around itself or on a drum. When the strip is extended (deflected) the inherent stress resists the loading force, the same as a common extension spring, but at a nearly constant (zero) rate. A constant torque is obtained when the outer end of the spring is attached to another spool and caused to wind in either the reverse or same direction as it is originally wound. The full rated load of the spring is reached after being deflected to a length equal to 1.25 times its diameter. Thereafter, it maintains a relatively constant force regardless of extension length. The load is basically determined by the thickness and width of the material and the diameter of the coil. Qianye Spring  offers a stock of constant force springs in a variety of...
Custom constant force spiral spring for tobacco shelf pusher Product
 Optimeringsdesignservice
Optimeringsdesignservice
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Kulbørstefjeder
Kulbørstefjeder
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Fjeder med konstant kraft
Fjeder med konstant kraft
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Kraftfjeder
Kraftfjeder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Konstant torsionsfjeder
Konstant torsionsfjeder
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Montering og monteringsydelser
Montering og monteringsydelser
Qianye Company leverer ikke kun produktion af præcisionsfjedre, men fokuserer også på det strukturelle design og funktionelle løsninger af hele fjedersystemet og kan levere et komplet sæt af systemproduktion og montering
Custom constant force spiral spring for tobacco shelf pusher News
 The spring in the timer
The spring in the timer

Tid: 2022-9-14

Timer is a precise timing device, which uses mechanical clock to drive the switch. Its time positioning is very accurate, and it can achieve such effect. Spring plays a great role in it. The emergence of timers has brought great changes to our lives. At first, we used the hourglass to determine the time. In modern life, timers have been widely used, enabling people to control time more easily, and even have been applied in military aspects such as time bombs and time detonators. The timer mainly includes three parts. The first part is the power component, spring one-way mechanism, can only tighten, not loose. Tightening the spring provides power for the whole system. The second part is the release component. By a series of gear speed, the number of rotation cycles increases when the spring is relaxed. At the end of the gear system, there are grab wheels, grab claws and swimming wires to ensure that the gear system rotates at a constant speed driven by the spring. There is a device on the swimmer to adjust the length of the swimmer to adjust the swing frequency of the grab claw to ensure that the gear rotates at the set speed, and the tightened spring won 't be loosened at once, nor is it affected by the spring tightness resulting in changes in speed. The third part is timing trigger device, so that a gear in the gear group turns to a certain angle to send a mechanical signal, control interruption. When the timer is screwed to a certain...
 Advantages of Qianye constant force spring in technology
Advantages of Qianye constant force spring in technology

Tid: 2022-9-14

Spring is a commonly used component in industry. It is used in all kinds of products, from aircraft and warships to mobile phones and cameras. Therefore, the production of spring has a history of hundreds of years. Constant force spring has the characteristic of maintaining constant force in long stroke. Its function can be applied to the application of products that need linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving, such as lifting doors and windows, computer display and fan height adjustment, store display shelf or motor carbon brush motor. On the market, constant force spring manufacturers generally use eight claw spring machine, which is called eight claw machine for short. The eight claw spring machine is continuously developed on the basis of three axes. The eight position claw arms of the eight claw spring machine can rotate 360 degrees in the forward and reverse directions. The working sequence of the curved arms is determined by the shape or angle of the cam plate, and then the auxiliary tools such as curve gauge, angle bender, collision knife or cutter are used to complete the processing of spring products. The surface of the constant force spring produced by the eight claw machine will be rough, the force value is unstable, it is easy to loosen the ring, and the service life is relatively short.         However, Qianye uses the spring coiling machine. The constant force spring produced by the spring coiling machine can meet the strength requirements in a limited space; Qianye also strengthens from two...
 Advantages of Qianye power spring in electrical take-up
Advantages of Qianye power spring in electrical take-up

Tid: 2022-9-14

As we all know, take-up spring can help take-up. It is used in many electrical products, and hair dryer is no exception. However, all such household appliances have a common feature, that is, they need a wire group to connect the power supply. However, this power line will bring some trouble to our sorting. The function of winding up lies in this. It can bring a free shrinkage process to the electrical wire group and make its winding up easy and practical. In fact, although the process of electrical wiring is not a high-end principle, it is better than cleverness. Its working principle is not complicated. It uses the spring box to limit the outer diameter, so that the center of the spring is connected with the power shaft. When the line is pulled out, it can make the shaft and the spring rotate relatively, and the spring will roll on the power shaft and store the corresponding kinetic energy. When the external force disappears, the spring will generate torque to drive the power shaft, so that the line can be retracted back into the box. In the take-up function of the reel, the effect of the power spring can not be underestimated. It can often help the required goods to take up the line quickly and simply, and become an auxiliary software favored by people. It is also due to the spring to store kinetic energy. It uses the characteristics made by the spring bearing force, and effectively uses its mechanical energy storage and driving force output, so that...
 Design technology of high precision spring
Design technology of high precision spring

Tid: 2022-9-14

 Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring.       The design process of spring has the following points:      1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring.      2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of turns.    3. Environmental factors: when the spring is actuated in different environments, it will be affected by environmental factors and affect the service life. Therefore, the designer takes into account the changes of ambient temperature and humidity. The temperature has a great impact on the service life of the spring, and the humidity is easy to oxidize the spring without surface treatment. Therefore, environmental factors can determine whether the spring needs surface treatment and material selection.      4. Distance space between two ends: stretching the points at both ends of the spring will affect the form of the hook and...
 Faktorer, der påvirker brud på kraftfjedre
Faktorer, der påvirker brud på kraftfjedre

Time:2022-9-15

The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it is applied to the product. Once the scroll spring breaks, its service life will end. If spring manufacturers choose general materials and immature production technology, the service life of products will be greatly reduced. There are many factors leading to its rupture, mainly including the following factors: wrong scheme design, shortcomings of raw materials, poor production and processing and so on. The quality of power spring determines the quality of products and user experience. Take the dog leasher with scroll spring as an example. With the increasing improvement of living standards, raising pets has become a fashion. In the process...
 A constant torque spring can play such a big role in the take-up device
A constant torque spring can play such a big role in the take-up device

Tid: 2022-9-14

Constant torque springs can help take up the wire and are used in many products. All electrical products have a cord set that is connected to the power supply, but this power cord will bring some trouble to our arrangement. The function of the constant torque spring is this, it can bring a free shrinkage process to the electrical cord set , making it easy to take up the line, very practical. When the external force reverses the constant torque spring from the natural state to the output wheel, once the external force is removed, the constant torque spring will be rolled back to the natural state, and a constant torque will be generated in the output wheel at the same time. Constant torque spring can be used in automatic winding, balance weight and power source, such as automatic winding device of power line. Advantages of constant torque spring over power spring: 1. The torque will not change as the number of turns increases. 2. There is no limit on the number of available turns, and the design of multiple turns mostly adopts constant torque spring.  3. The number of invalid turns is less, more energy can be stored and the efficiency is higher. Many take-up devices on the market are prone to dislocation or jamming during take-up due to the improper selection of spring, resulting in confusion and low take-up efficiency. Shenzhen Qianye Precision Metal Co., Ltd. has been specializing in the production of spring for more than 20 years. Qianye precision spring engineers can help you improve and improve your products. Contact us at any stage of your project for expert help and technical...
 How to make the constant force spring produce more force
How to make the constant force spring produce more force

Time:2022-9-15

A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces.       When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs.         1、 Back to back method The back-to-back method uses two springs that expand in opposite directions and produce a very stable extension. The distance between the springs should be far enough to allow the spring material to bend naturally so that the component will not bind when retracted.         2、 Series method When two or more springs are used, it is also a very common practice to install springs in series. Although this method does not have the stability of the back-to-back method, space availability usually determines the use of this design. 3、 Laminar flow method Laminating springs together is the third option in this series. The term...
 Fire damper spring
Fire damper spring

Tid: 2022-9-14

Fire dampers are valves that are used to block the passage of smoke and flame from fires and meet the requirements of fire resistance stability and integrity within a certain period of time. In order to minimize the loss caused by fire, it is necessary to take effective fire and smoke prevention measures to control the spread of fire while the fire damper is ventilated. Reasonable settings in the air conditioning and smoke exhaust system play an important role. The operation of fire dampers is simple: when the temperature of a room or space rises above a threshold limit, they close to prevent the fire from spreading. Fire dampers have fuses and can be selected according to the required temperature. Once this temperature is reached, the damper closes.    The damper itself can be electric, pneumatic or manually set. In electrically and pneumatically actuated dampers, a fuse releases and cuts off the operating voltage of the spring-return motor, causing the spring to close the damper blades. After replacing the fuse and re-establishing the operating voltage of the motor, the fire damper opens automatically. In a spring-operated damper, a fuse release allows the spring to close the damper blade. After replacing the fuse, the fire damper must be manually reset to the open position. Design of fire damper spring:   The advantage of the spring designed by Qianye is as follows: Although Qianye precision can not directly prevent the initial occurrence of fire, we have created customized springs for the life support function of fire dampers. In turn, our spring-loaded dampers provide ventilation...