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Spiral spring design: the forgotten part of mechanical design: Spiral springs are often taken for granted in mechanical design, but they are an essential component in many applications. In fact, spiral springs can be used to achieve a wide range of motion and force characteristics, making them a versatile choice for many applications. What are spiral springs and what are they used for? Spiral springs are one of the most common types of springs. They are made from a coiled wire that is formed into a spiral shape. Spiral springs are used in a variety of applications, including automotive, industrial, and consumer products. They are used for a variety of purposes, including providing compression, tension, and torsion. The history of spiral springs The spiral spring is a unique invention that has a long and interesting history. Though the first spiral springs are believed to have been invented in China, they didn't become popular until the 1700s, when they were used in clocks and watches. In the 1800s,...

Everything You Need to Know About Seat Belts Springs: Seat belts and springs are both important parts of a car. Seat belts keep you safe in case of an accident, while springs keep the car in shape. It's important to know how to use both of these parts properly. What are seat belts and springs, and what do they do? A seat belt is a device used to secure the occupant of a vehicle in a sitting position. A seat belt consists of two straps, one running over the shoulder and chest, the other between the legs. The purpose of a seat belt is to distribute the force of a collision over the entire body, thereby reducing the likelihood of injury. A spring is a device used to store energy and release it in a controlled manner. Springs are used in a wide variety of applications, including automotive suspensions, door hinges, and shoe laces. How do seat belts and springs work? When you press down on a seat belt,...

Faktorer, der påvirker brud på kraftfjedre: The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box. The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt) It is often seen that the scroll spring purchased will break soon after it...

How to make the constant force spring produce more force: A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces. When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs. 1、 Back to back method The back-to-back method uses two...

Design technology of high precision spring: Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring. The design process of spring has the following points: 1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring. 2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...

How to determine the length of a constant force spring: Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...

Hvilke faktorer vil direkte påvirke brugen af kraftfjedre?: A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc. Power Spring Application: The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter motors, storage wire boxes, etc. Power spring classification: The plane power springs are classified according to whether they are in contact with the adjacent working parts: ...

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Montering og monteringsydelser: Qianye Company leverer ikke kun produktion af præcisionsfjedre, men fokuserer også på det strukturelle design og funktionelle løsninger af hele fjedersystemet og kan levere et komplet sæt af systemproduktion og montering

Kulbørstefjeder: Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...

Fjeder med konstant kraft: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Fjeder med variabel kraft: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Optimeringsdesignservice: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Konstant torsionsfjeder: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

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Physical principle behind constant force spring: When you walk into your office building on your way to work every day, or into your local bank, or any commercial facility, you may open a heavy glass door. When you cross the threshold, the door closes behind you, and you don't think about it. However, the heavy glass door was probably closed by a constant force spring. Constant force springs are widely used in daily applications. From door closers to rope and hose retractors, to sports equipment, toys, motors, etc., constant force springs exert force at an amazing high frequency and consistency. Let's take a closer look at the basic physics behind the constant force spring. In the 17th century, the British physicist Robert Hooke proposed a formula for force and elasticity, which is now called Hooke's law. Hooke's law states that the force (f) required to stretch or compress a spring for a distance (x) varies linearly in proportion to that distance. The formula is f=kx, where k is a constant and represents the stiffness of the spring. Constant force springs in terms of actual spring performance, Hooke's law is nominal. In the equation, the distance X that the spring moves is a relatively small number. Finally, any elastomer that is stretched or compressed beyond the stress limit of its material composition will show signs of deformation. Therefore, the force properties that depend on the consistent shape and tension state will change in the deformation state. Ideally,constant force springs will exert a consistent force over a given range of motion, repeating without changing. In fact, constant force springs, like all elastomers, are limited...

How to choose double torsion springs suppliers, what is double torsion springs: A torsion spring is a coil spring that stores and releases angular energy or holds a mechanism in place. They feature two legs extending from each end of the coil and are used in applications requiring torque or rotational force. This is accomplished by attaching the legs to external components. Then, as the elements rotate around the spring, the spring tries to push them back to their original position. Torsion springs come in a variety of different shapes and sizes, with different leg configurations and lengths, for a wide range of applications. Typical uses include automotive door handles, garage doors, clothespins, bulldog clips and hinges. In some cases, a single torsion spring cannot exert enough force. In these cases, a double torsion spring may be required. What is a double torsion spring? As the name implies, a double torsion spring is characterized by two torsion spring coils joined at the center to form one spring. The two coils are made of a wire wound in opposite directions, one counterclockwise and the other clockwise. The two parts work in parallel, like a torsion spring, with the spring legs normally pressing against the outer assembly, which pushes the outer assembly back, creating resistance. The shaft or rod usually passes through the center of the two coil bodies. Dual torsion springs are stronger than single torsion springs and can apply more force. The resulting force is equal to that of two separate springs combined. Depending on the application, the bridge and legs connecting the two coils can be made in...

[Qianye precision]Understand all aspects of power spring: What is a power spring? 1. The power spring is a coil spring, which is made of stainless steel band. Power springs store and release rotational energy in the form of torque through a central mandrel or spring housing. 2. The power spring has a power rotation torque in a limited space when working, and is usually used for cable reels, dog leashes, medical equipment, etc. 3. Power springs are also called clock springs, coil springs, and helical torsion springs. 4.Power springs are divided into conventional power springs and prestressed power springs. Pre-stressed power springs Compared to traditional power springs, pre-stressed power springs increase the recoil process and can provide 25-55% greater output than traditional power springs. What are the advantages of a power spring? 1. High torque transmission per unit deflection. 2. Normal residual stress. 3. The prestressed power spring can store 25%~55% more energy than the traditional spring. What products can power springs be used for? There are many types of power springs used in auto parts, and one of the most common parts is seat belts. Seat belt essential features such as long range, long life, easy access and automatic retraction, pre-stressed power springs are the best choice for it. Dog leashes, hose reels, badge reels, and some toys (hairsprings) also use power springs to retract easily. It has the characteristics of long length, long life cycle and convenient retraction. Power...

3 types of springs and some common applications: Smooth Range of Motion: Constant Force Springs Constant force springs provide a smooth range of motion and constant load, meaning they do not follow Hooke’s law. They are uniform in length and coiled into a permanent diameter. Constant force springs are frequently used for applications that require counterbalancing, including windows. In fact, window balance springs are one of our most successful products. In addition, the springs we manufacture are often designed for medical devices and aerospace applications. Their smooth range and steady motion control enhance instrument articulation. High Torque with Little Rotation: Spiral Torsion Springs Spiral torsion springs are another popular product we manufacture.These springs are ideal for applications that require high torque and less than 360 degrees of rotation. (270 degrees maximum is preferred). Spiral torsion springs are commonly used in applications that require a “return to center” function, like a medical instrument joystick. They’re also ideal for electric motors and automotive applications. If your application requires this “return to center” function, developing a custom spiral torsion spring may be the best solution. Torque with Significant Rotation: Power Springs Power springs (also referred to as clock springs) are appropriately named due to their rotational energy that takes the form of torque. The torque increases as the spring is wound tighter. They are wound around an arbor or shaft and are retained in a housing. Their large rotation capabilities make them an ideal spring for a number of automotive applications or medical devices. Power springs are also frequently used for counterbalance mechanisms in industrial sectors. Custom vs. Stock Springs: Which are Best for You? As you begin to develop...

Traditionelle kraftfjedre og forspændte fjedre: Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs. During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement. These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of the material. The number of turns the spring can provide depends on the space available between the mandrel and the...

A dog walker from Qianye Precision: As everyone who knows our company knows, our company also has another product, that is, dog walker! The power spring is the core and main component of the dog walker. The power spring is made of 301 stainless steel with high precision and high hardness. Its thickness tolerance is controlled in the range of 0.01mm and its hardness is hv580 degrees. The service life of the dog walker can be extended to 30000 to 100000 times. When this power spring is applied to the dog walker, the quality of the dog walker has been greatly improved. When walking the dog, we need to pay attention to bring the dog's little partner - the dog walker, and then the obedient dog should also bring the dog walker. Don't expect the bridge section of the dog looking for the master in the movie to happen. Before using this kind of traction rope, I always used a fixed 1.5m long rope. Usually I use the traction rope to prevent dogs from running around and attacking pedestrians. But there was once a time when walking a dog. Now many shared bicycles and electric vehicles often shuttle back and forth at a fast speed when walking around the corner. An electric motorcycle brushed past the dog. Fortunately, after the rope was shortened, it was able to effectively protect the dog and prevent accidents. However, many friends would say that it would be good to buy a shorter rope? But in fact, many times we need to give dogs enough range of activities, so this time can reflect...

Anvendelse af konstant kraftfjeder i selvvægtbalanceringsmekanisme af prøveudtagningsanordning: At present, various sample probes and reagent probes are used in medical laboratory equipment to suck samples, add samples, suck and test u, add reagents, measure and other operations. Most of the devices used in these action combinations are intelligent sampling devices, and the system used can automatically process data. Due to the full function and complex mechanism of the sampling device, the self weight of the system device is large, This brings higher and higher performance and power requirements to the driving motors of various sampling devices. The self weight balance mechanism is set between the sampling device and the main structure and is composed of a lifting device and a constant force spring. The lifting device is composed of gears, racks and linear guide rails. The gears are driven by the motor and fixed on the main structure with the motor. The rack and the gear mesh to move up and down. The rack is fixed on the linear guide rail and the sampling device is fixed on the rack, The lifting device can also be composed of gear combination roller chain or synchronous belt, ball screw or flexible rope. The upper end of the constant force spring is fixed on the main structure, and the lower end of the constant force spring is wound on a roll shaft on the sampling device. The roll shaft can rotate with the rise and fall of the sampling device. According to the height of the rise and fall of the sampling device, the excess part of the constant force spring can always be wound on the roll...

Spiral spring design: the forgotten part of mechanical design: Spiral springs are often taken for granted in mechanical design, but they are an essential component in many applications. In fact, spiral springs can be used to achieve a wide range of motion and force characteristics, making them a versatile choice for many applications. What are spiral springs and what are they used for? Spiral springs are one of the most common types of springs. They are made from a coiled wire that is formed into a spiral shape. Spiral springs are used in a variety of applications, including automotive, industrial, and consumer products. They are used for a variety of purposes, including providing compression, tension, and torsion. The history of spiral springs The spiral spring is a unique invention that has a long and interesting history. Though the first spiral springs are believed to have been invented in China, they didn't become popular until the 1700s, when they were used in clocks and watches. In the 1800s, spiral springs were also used in guns, and they eventually became a staple in the automotive industry. Today, spiral springs can be found in all kinds of products, from phones to cars. Thanks to their versatility and durability, spiral springs are here to stay. How spiral springs are designed The spiral spring is a common type of spring that has a spiral shape. It is often used in devices such as watches, clocks, and various types of machinery. The spiral spring is designed to store and release energy in a controlled manner. Advantages and disadvantages of spiral springs...

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