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Factory power springs: how to choose high quality power springs, the usefulness of springs
Factory power springs: how to choose high quality power springs, the usefulness of springs
Power springs are a variation of coil springs that provide high force output with minimal force requirements. Power springs are sometimes called clock springs because they are often used to power certain types of clocks. Power springs are capable of high force output with very small space requirements and, when extended, store power indefinitely. This allows power springs to be used in a variety of applications. We can manufacture power springs in a variety of styles and sizes. This includes working with all the different types of materials, thicknesses, base widths, heights, lengths and screw sizes. With this complete selection of styles, we can manufacture the power spring that best fits your application needs.     We can ensure your power springs meet your requirements and specifications for any intended application. This will ensure proper performance and system durability. As a leading spring manufacturer, our top priority is quality. Therefore, all of our power springs are engineered and manufactured to...
7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life
Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time....
Nine factors that should be paid attention to in spring production
Nine factors that should be paid attention to in spring production
A spring is a mechanical part that works with elasticity. Generally made of spring steel. It is used to control the movement, buffering or vibration, energy storage, force measurement, etc. of mechanical parts, and is widely used in machines and instruments. (1) Elastic limit - the elastic limit is related to the tensile strength. Selecting a material with a high elastic limit is usually equivalent to selecting a material with a high tensile strength. (2) Spring coefficient - the stress applied to the spring material to produce a unit strain is called the elastic coefficient value, which mainly depends on its chemical composition.    (3) Fatigue strength - fatigue strength must be considered for springs subjected to dynamic loads.   There is a certain relationship between fatigue strength and tensile strength of materials. (4) Hardenability - in order to improve the quenching effect, the material is required to have good hardenability, and at least 50% of the central block iron structure shall be quenched. (5) Shape and size - the...
Constant Force Springs
Constant Force Springs
The extension type of Constant Force Spring represents the most basic, yet most versatile, type of constant force spring. It is a pre-stressed flat strip of spring material which is formed into virtually constant radius coils around itself or on a drum. When the strip is extended (deflected) the inherent stress resists the loading force, the same as a common extension spring, but at a nearly constant (zero) rate. A constant torque is obtained when the outer end of the spring is attached to another spool and caused to wind in either the reverse or same direction as it is originally wound. The full rated load of the spring is reached after being deflected to a length equal to 1.25 times its diameter. Thereafter, it maintains a relatively constant force regardless of extension length. The load is basically determined by the thickness and width of the material and the diameter of the coil. Qianye Spring  offers a stock of constant force springs in a variety of...
Custom constant force spiral spring for tobacco shelf pusher Product
 Feder mit konstanter Kraft
Feder mit konstanter Kraft
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Montage- und Montageservice
Montage- und Montageservice
Die Qianye Company bietet nicht nur die Produktion von Präzisionsfedern an, sondern konzentriert sich auch auf das strukturelle Design und die funktionalen Lösungen des gesamten Federsystems und kann einen kompletten Satz Systemproduktion und -montage anbieten
 Kohlebürstenfeder
Kohlebürstenfeder
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Feder mit variabler Kraft
Feder mit variabler Kraft
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Kraftfeder
Kraftfeder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Optimierungsdesign-Service
Optimierungsdesign-Service
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
Custom constant force spiral spring for tobacco shelf pusher News
 Custom springs for robot design
Custom springs for robot design

Zeit: 2022-9-14

From life-saving robotic assisted surgical platforms to automated industrial assembly to un-manned interplanetary exploration, robotics technology requires quality precision springs. Our springs and components are frequently used in the following robotics applications and devices: Linear actuation (pushing or pulling) Rotary actuation (one direction of rotation or two with return to center) Counterbalance articulated assemblies Cable assembly and hose management Propulsion Steering & suspension High energy deployment mechanisms (NASA) Clamping / retention Vibration isolation Qianye Precision offers many mechanical components that are suitable for robotics applications. Some of the most common products include constant force springs, spiral torsion springs, and spring reels. Constant force springs: Provide a smooth range of motion and a nearly constant load when extending or retracting. Can eliminate the need for costly and complicated motors, thus decreasing device size and cost. Constant torsion springs: Ideal for applications requiring less than 360 degrees of rotation. They are often used to obtain a large amount of torque through a small amount of rotation. Spring reels: Available with a wide range of forces, cable lengths, and travel, and mount easily. In addition to the products mentioned above, we also design and manufacture custom mechanical assemblies. Often, our clients have additional parts that need to be assembled with the spring. In this case, a custom mechanical assembly is ideal. Our engineering department is able to identify the need for an assembly in the design phase. From the design stage to prototype,Qianye Precision is your contract manufacturing partner for your robotic mechanical components. Our engineering team is here to help ensure your design specifications...
 The Advantages of Torsion Springs over Other Spring Types
The Advantages of Torsion Springs over Other Spring Types

Time:2023-3-22

Springs are essential components in many mechanical systems, serving to store and release energy in response to applied forces or changes in position. There are various types of springs available, including compression springs, extension springs, and torsion springs. In this article, we will focus on the advantages of torsion springs over other spring types.   What are Torsion Springs?   Torsion springs are a type of helical spring that exert torque or rotational force when twisted. They work by storing mechanical energy when twisted, which can be released when the torque is released. Torsion springs are commonly used in a wide range of applications, including garage doors, clothespins, and balance scales.   Advantages of Torsion Springs:   Greater Load-Bearing Capacity: Torsion springs have a greater load-bearing capacity than other spring types. This is because the load is distributed more evenly across the coils, allowing for greater force to be applied without causing damage to the spring. The ability to withstand higher loads makes torsion springs an excellent choice for heavy-duty applications.     Compact Size: Another advantage of torsion springs is their compact size. Torsion springs can store a considerable amount of energy in a small space, making them ideal for applications where space is limited. This is because torsion springs store energy by twisting, rather than compressing or extending, which means they do not require as much space as other spring types.   Greater Durability: Torsion springs are also more durable than other spring types. This is because they are typically made from high-quality materials that are resistant to...
 Constant Force Springs Design Guide
Constant Force Springs Design Guide

Zeit: 2022-9-14

There are many mechanical components to choose from for your device or application. If your device requires a spring, consider constant force springs. These are a type of extension spring. They do not obey Hooke’s law, so their force remains constant, even when deflected. Because of their flat force curve, constant force springs are suitable for applications that require a smooth range of motion and a constant load. Learn more about this type of spring to see if it could work in your device or application. Constant Force Spring Benefits There are many benefits of constant force springs that make them suitable for a number of applications: Have small space requirements Provide a smooth range of motion Have no inertia to overcome Mount to existing hardware Produce a counterbalance effect For these reasons, constant force springs are versatile enough to work for a number of applications in which a constant load is required to counterbalance, tension, retract or dispense. This is why they’re frequently used to enhance surgical devices, deploy and retract doors on aircrafts, and counterbalance windows.   Design Considerations If you decide that constant force springs are ideal for your application, here are some considerations to think about in the design phase of your project. Load Conditions Constant force springs produce a force as the material is extended. Constant force springs are rated at a maximum operating length. This means that the maximum travel must be lower than the difference between the spring’s unextended length and maximum safe operating length. Material Another important design consideration is material. 301 stainless steel is commonly used for standard-issue...
 Power Spring löst das Problem der Insulinspritze
Power Spring löst das Problem der Insulinspritze

Zeit: 2022-9-14

Mention of diabetes, I think everyone is not strange. Data show that by the end of 2021, the total number of type 2 diabetes in China was about 120 million. When oral hypoglycemic agents are standardized and blood glucose control is still unsatisfactory, insulin injection is an inevitable choice for the treatment of type 2 diabetes. Many may not know that insulin injections require dedicated syringes. Some kids are worried. Does injection take technical issues into account ? Actually don 't worry at all, because what, because the use of the Qianye  power spring ! Qianye power spring can provide small and highly accurate drug dose. The quantitative drug is injected into the body through the spring fixed force, thrust and homing speed. The thrust distribution of the steel strip spring accurately matches the sliding force of the traditional syringe. It solves the problem of emission tolerance of the syringe and provides a high thrust demand for highly viscous solution.     The device of insulin injection pen consists of handle, needle cap body, trigger device, insulin needle, needle hole and dynamic spring. The trigger device is started by the button to make the spring inside the needle cap contract instantaneously, and the spring elasticity drives the needle to penetrate into the subcutaneous tissue at a certain depth instantly, so as to effectively relieve the fear and pain of the patients, reduce the trauma area, improve the treatment compliance, enable the patients to carry out effective site rotation injection, and improve the treatment effect.  The reason why insulin injection needs special syringes...
 Application of power spring in automatic shoelace system
Application of power spring in automatic shoelace system

Zeit: 2022-9-14

Once upon a time, did you have a dream that one day you could not tie your shoes by yourself? A kind of shoes with automatic shoelace has been realized now! The biggest highlight of automatic shoes is that users do not need to bend down to tie shoes. Through the built-in sensor in the shoes, it can even automatically adjust the tightness according to the movement in real time. The automatic shoelace system adopts a power spring shoelace engine. The power spring shoelace engine 400 can include a housing 405 (including a base 406 and a cover 408), a motor 410, a shaft 415, a spring mandrel 420, a power spring 430, a clutch 435, a lever 440, a coupling (spool mandrel) 445, a coupling bearing 450, a spool 460, a driven gear 465, a drive gear 470, a spring mandrel bearing 475, and a driven gear bearing 480.   The power spring lacing engine can be driven by a motor to rotate the power spring to store energy in the power spring. During a shoelace event, the power spring can selectively and controllably release the stored energy to the coupling to rotate the spool, and between shoelace events, the power spring can rotate to store energy. The power spring system can use a small number of small parts to provide a compact, quiet and cost-effective shoelace engine. The power spring is divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, pre tensioned power springs can store 25% to 55% more torque and provide more effective turns.   The power spring can be assembled into the customer's housing for immediate assembly,...
 Advantages of Qianye power spring in electrical take-up
Advantages of Qianye power spring in electrical take-up

Zeit: 2022-9-14

As we all know, take-up spring can help take-up. It is used in many electrical products, and hair dryer is no exception. However, all such household appliances have a common feature, that is, they need a wire group to connect the power supply. However, this power line will bring some trouble to our sorting. The function of winding up lies in this. It can bring a free shrinkage process to the electrical wire group and make its winding up easy and practical. In fact, although the process of electrical wiring is not a high-end principle, it is better than cleverness. Its working principle is not complicated. It uses the spring box to limit the outer diameter, so that the center of the spring is connected with the power shaft. When the line is pulled out, it can make the shaft and the spring rotate relatively, and the spring will roll on the power shaft and store the corresponding kinetic energy. When the external force disappears, the spring will generate torque to drive the power shaft, so that the line can be retracted back into the box. In the take-up function of the reel, the effect of the power spring can not be underestimated. It can often help the required goods to take up the line quickly and simply, and become an auxiliary software favored by people. It is also due to the spring to store kinetic energy. It uses the characteristics made by the spring bearing force, and effectively uses its mechanical energy storage and driving force output, so that...
 Constant force spring is used in removing an implanted object using laser cut hypotubes
Constant force spring is used in removing an implanted object using laser cut hypotubes

Zeit: 2022-9-14

Removal or extraction of the lead may be difficult. As mentioned above, the body's natural healing process forms scar tissue over and along the lead, and possibly at its tip, thereby encasing at least a portion of the lead and fastening it even more securely in the patient's body. In addition, the lead and/or tissue may become attached to the vasculature wall. Both results may, therefore, increase the difficulty of removing the leads from the patient's vasculature. A device for removing an implanted object from a body vessel, may comprise a sheath assembly comprising an outer sheath assembly and an inner sheath assembly, and a pin, the outer sheath assembly comprising an outer sheath and an outer band, the outer band coupled to the pin, the inner sheath assembly comprising an inner sheath and a tip, wherein the tip has a cutting surface, the inner sheath comprising a proximal end and a distal end, wherein the distal end of the inner sheath is coupled to the tip, the tip comprising a cam slot for receipt of and cooperation with the pin, and a handle assembly comprising a trigger and a barrel cam cylinder, the trigger comprising a trigger pin, the barrel cam cylinder comprising a barrel cam cylinder slot for receipt and cooperation with the trigger pin, wherein the proximal end of the inner sheath is coupled to the barrel cam cylinder such that upon the trigger pin moving proximally in a longitudinal direction, the barrel cam cylinder rotates in both a clockwise direction and a counter clockwise direction, thereby...
 What are Torsion Springs and How Do They Work
What are Torsion Springs and How Do They Work

Time:2023-3-6

Torsion springs are mechanical components that store and release rotational energy. They are used in a wide range of applications, from simple door hinges to complex machinery. Torsion springs work by twisting or rotating around their center axis, generating torque or rotational force.   The basic design of a torsion spring consists of a helical coil of wire with arms extending from each end. The ends of the arms are attached to other components, such as a shaft or a hinge, which creates a rotational force when the spring is twisted. When the torsion spring is rotated, the coils wind up, storing potential energy. The stored energy is then released as the spring unwinds, generating torque in the opposite direction.     The amount of torque generated by a torsion spring depends on several factors, including the wire diameter, coil diameter, number of coils, and the type of material used. Thicker wire diameters and smaller coil diameters will produce stronger torsion springs, while a larger number of coils will produce a weaker torsion spring. Materials commonly used for torsion springs include high-carbon steel, stainless steel, and music wire.   Torsion springs are used in many different industries and applications. They can be found in everything from automotive suspensions and aerospace systems to garage door hinges and mousetraps. Torsion springs are often used in applications where space is limited, as they can generate significant torque in a compact package.   Overall, torsion springs are an essential component in many mechanical systems, providing rotational force and energy storage capabilities. They come in...