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Factory power springs: how to choose high quality power springs, the usefulness of springs
Factory power springs: how to choose high quality power springs, the usefulness of springs
Power springs are a variation of coil springs that provide high force output with minimal force requirements. Power springs are sometimes called clock springs because they are often used to power certain types of clocks. Power springs are capable of high force output with very small space requirements and, when extended, store power indefinitely. This allows power springs to be used in a variety of applications. We can manufacture power springs in a variety of styles and sizes. This includes working with all the different types of materials, thicknesses, base widths, heights, lengths and screw sizes. With this complete selection of styles, we can manufacture the power spring that best fits your application needs.     We can ensure your power springs meet your requirements and specifications for any intended application. This will ensure proper performance and system durability. As a leading spring manufacturer, our top priority is quality. Therefore, all of our power springs are engineered and manufactured to...
7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life
Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time....
Nine factors that should be paid attention to in spring production
Nine factors that should be paid attention to in spring production
A spring is a mechanical part that works with elasticity. Generally made of spring steel. It is used to control the movement, buffering or vibration, energy storage, force measurement, etc. of mechanical parts, and is widely used in machines and instruments. (1) Elastic limit - the elastic limit is related to the tensile strength. Selecting a material with a high elastic limit is usually equivalent to selecting a material with a high tensile strength. (2) Spring coefficient - the stress applied to the spring material to produce a unit strain is called the elastic coefficient value, which mainly depends on its chemical composition.    (3) Fatigue strength - fatigue strength must be considered for springs subjected to dynamic loads.   There is a certain relationship between fatigue strength and tensile strength of materials. (4) Hardenability - in order to improve the quenching effect, the material is required to have good hardenability, and at least 50% of the central block iron structure shall be quenched. (5) Shape and size - the...
Constant Force Springs
Constant Force Springs
The extension type of Constant Force Spring represents the most basic, yet most versatile, type of constant force spring. It is a pre-stressed flat strip of spring material which is formed into virtually constant radius coils around itself or on a drum. When the strip is extended (deflected) the inherent stress resists the loading force, the same as a common extension spring, but at a nearly constant (zero) rate. A constant torque is obtained when the outer end of the spring is attached to another spool and caused to wind in either the reverse or same direction as it is originally wound. The full rated load of the spring is reached after being deflected to a length equal to 1.25 times its diameter. Thereafter, it maintains a relatively constant force regardless of extension length. The load is basically determined by the thickness and width of the material and the diameter of the coil. Qianye Spring  offers a stock of constant force springs in a variety of...
Custom constant force spiral spring for tobacco shelf pusher Product
 Feder mit variabler Kraft
Feder mit variabler Kraft
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Kraftfeder
Kraftfeder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Feder mit konstanter Kraft
Feder mit konstanter Kraft
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Optimierungsdesign-Service
Optimierungsdesign-Service
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Kohlebürstenfeder
Kohlebürstenfeder
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Montage- und Montageservice
Montage- und Montageservice
Die Qianye Company bietet nicht nur die Produktion von Präzisionsfedern an, sondern konzentriert sich auch auf das strukturelle Design und die funktionalen Lösungen des gesamten Federsystems und kann einen kompletten Satz Systemproduktion und -montage anbieten
Custom constant force spiral spring for tobacco shelf pusher News
 Anwendung von Federn mit konstanter Kraft in medizinischen Geräten
Anwendung von Federn mit konstanter Kraft in medizinischen Geräten

Zeit: 2022-9-14

A support device for assisting a patient is used to assist the movement of a patient at the patient support device. In the prior art, a caregiver would operate a patient lift or motor by guiding the lift to raise or lower the patient at the patient support. Such manipulations often require the precise manipulation of heavy forceps and motors by a paramedic to help the patient move around the patient support.        The support means may incorporate a constant force spring design, the support structure comprising a base and an upper portion extending upwardly from the base. The constant force spring assembly may include a carrier slidably coupled to the base secured to a first end of the carrier. The base may include channels that guide sliding movement of the carrier relative to the base of the support structure. The constant force spring assembly may also include a spool and a motor configured to drive the spool. The auxiliary belt may be secured to the spool so that the auxiliary belt is wound and unwound from the spool in response to a motor driving the spool. And the motor can be fixed to the carrier to move with the carrier.        Constant force springs get their name because their motion force is constantly applied. The load is determined by the width and thickness of the material and the diameter of the coil. The tightly wound rollers work in a linear motion, not obeying Hooke's law (F=kX), but constantly generating forces as they deflect.These springs provide...
 Do you know about the constant force spring module?
Do you know about the constant force spring module?

Zeit: 2022-9-14

 I'm sure many of you know what a constant force spring is, right? A constant force spring is a spring that maintains a constant spring force for a specific stroke, also called a constant force spring, and is used in a linear motion, usually using its rebound force. A constant force spring consists of a spiral-shaped metal sheet that is bent on the inside so that each coil is wound tightly around the innermost coil of the metal sheet. When the metal sheet is stretched, the internal stress resists the load force, which is exactly the same as a normal extension spring, but the spring force is very constant and can output a nearly linear spring force.   The use of a constant force spring on the lift support enables the supported structure to hover over gravity at any position during the allowable travel.   However, in order to achieve a variety of functions and operations, the supported structure, such as a monitor, usually weighs more than the white body of the device. In order to ensure a large support force, the constant force spring needs to use a thick elastic metal sheet. However, the thick elastic metal sheet will lead to a short effective constant force spring travel.   The purpose of this constant force spring die set is to provide a constant force spring die set that is capable of maintaining a large constant force lift value and a constant force effective stroke within an effective mounting space. Another purpose is to provide a constant force spring lift mechanism that not only provides a greater constant lift force, but also reduces the mounting space of...
 Qianye Precision’s design on industrial doors
Qianye Precision’s design on industrial doors

Zeit: 2022-9-14

As the building access door of modern plant, the industrial door must be familiar to everyone. The industrial door has a variety of lifting door modes. It slides upward according to the track installed on the wall, which is fast and stable. At present, the industrial door mainly uses the torsion spring balance system to stabilize the industrial door in the process of operation, so that it can be opened quickly.   Principle of torsion spring balance system: torsion spring balance is the principle that the weight of the door body is balanced by the torsion torque of the torsion spring. The torsion spring balance system of industrial doors is mainly composed of supporting seat shaft, spring, wire hub, steel wire rope and other components, in which the material of torsion spring is more important. Generally speaking, the torsion spring of the torsion spring balance system needs to be made by computer-aided design and professional equipment.   Industrial door balance system analysis what are the small problems of torsion spring balance? In practice, it is difficult to meet the standard requirements due to the influence of spring material and manufacturing process. When the area and weight of the door are increased, the diameter of the torsion spring and the diameter of the steel wire will be thickened, which will affect the sensitivity of the balance of the torsion spring and increase the difficulty in adjustment. The installation of torsion spring balance on the door opening with large height width ratio increases the difficulty in designing the torsion spring balance due...
 Anwendung von Federn in Industrietoren
Anwendung von Federn in Industrietoren

Zeit: 2022-9-14

The constant force spring of the industrial door mainly plays a balancing role and reduces the burden on the motor. The force of the spring is equivalent to the force of the industrial door, which is the most ideal configuration state. If the spring force is too large or too small, it will affect the operation of the industrial door. In severe cases, safety accidents may occur and endanger others.        Constant force springs are often used to provide balance to products, so what is balance?        Constant force springs are most useful in applications that require consistent recoil. Ordinary springs behave according to a mathematical equation called Hooke's law. Hooke's law states that the force of a recoil spring in the direction of recoil is equal to the distance the spring is displaced from equilibrium. Simply put, we look at how far the spring is stretched - multiplied by a mathematical constant, the rate of the spring. The recoil direction of the spring is opposite to the stretch direction. ,km        Hooke's Law does not affect constant force springs because their recoil remains constant throughout their range of motion. Their unique design consists of a thin, coiled steel strip that rests when fully coiled. Constant force springs are loaded when they are partially or fully deployed. When released, the spring springs back, pulling the extended ribbon back and rolling up properly. Since the recoil force is mainly obtained closest to the take-up roll, a constant force is maintained. A constant force spring can...
 Why are variable force springs used in shelf thrusters?
Why are variable force springs used in shelf thrusters?

Zeit:2022-9-3

  Variable force springs are very common in the point-of-purchase or POP industry, especially in shelf pushers. Variable force springs provide variable force to precisely match increasing or decreasing force requirements, propelling the product horizontally forward. Due to their wide applicability, these springs can be seen in the tobacco, cosmetic, electronics and medical industries. So why use variable force springs in shelf thrusters?        1. Inventory Control        Variable force springs are commonly used in trays that push products forward in a controlled manner. Variable-force springs in the push-in trays aid product fronts, so the shelves are always well-stocked. These trays allow for more organized store inventory and help track inventory needs. This is even more critical in today's COVID-conscious environment.        2. Product integrity        Variable force springs are designed around the weight of the product they push. This ensures that the product is never slammed or damaged when it is selected. Variable force springs allow most products to be pushed with a consistent force regardless of item weight. At Qianye Precision, we understand the importance of displaying products in high-end retail spaces. We take this into account in every design.         3. Customer Satisfaction        Variable force springs make shopping easier for consumers because products are displayed in a more organized and aesthetically pleasing manner. Products include cosmetics, nutraceuticals and pharmaceuticals, beverages, food, and anything suitable for retail display.          In terms of the design of the variable force spring under consideration, because...
 How long can the spring last?
How long can the spring last?

Zeit: 2022-9-14

How long can stainless steel springs last? This is a common problem. You might think that as long as it's not stretched beyond the point of recovery, the spring will always return to its original shape. A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel, the types of springs are complex and diverse. However, spring life depends on many factors.         1. Spring design Are they properly designed for their intended purpose? Many are not, errors in spring design are the main cause of premature spring failure. When choosing a spring, remember to pay attention to what it is for and how it will be used. Is spring strength more important or elasticity? If you're not sure, experts can help guide your decision.       2. Quality of manufacturing materials       The life of the spring is also related to the quality and modulus of elasticity of the materials used in its manufacture. Make sure your springs are made of the best quality material for the desired application. For example, stainless steel springs have high strength, low stress relaxation, corrosion resistance and heat resistance. However, their performance decreases at sub-zero temperatures.       3. Application pressure and environmental conditions       If the force applied is greater than the spring is designed to withstand, fracture may occur....
 What factors will directly affect the use of power springs?
What factors will directly affect the use of power springs?

Zeit: 2022-9-14

A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc.    Power Spring Application:    The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter     motors, storage wire boxes, etc.     Power spring classification:     The plane power springs are classified according to whether they are in contact with the adjacent working parts:        ① non-contact plane power springs, ② contact plane power springs.     The fixing methods of the fixed end of the plane power spring are:     ① hinged fixing, ② pin fixing, ③ v-shaped fixing, ④ lining fixing.     1. The main factor affecting the strength of the spring is its material. The higher the yield degree of the material, the higher the fatigue strength of the spring. Therefore, to ensure the fatigue strength of the spring, the material of the spring should be studied first.    2. The quality of the spring surface has a great...
 Anwendung der Antriebsfeder im Sicherheitsschloss für elektrische Rollstühle
Anwendung der Antriebsfeder im Sicherheitsschloss für elektrische Rollstühle

Zeit: 2022-9-14

One of the biggest benefits of electric wheelchairs is the use of an electric drive that allows users to move freely even without having to push themselves manually or with human power. These wheelchairs are prepared for people in different situations, while allowing more people with inconvenient lives to regain their freedom. The electric wheelchair includes a mobile seat part, a body part used as a seat support, a seat adjustment mechanism arranged under the seat to maintain the balance of the seat part, a underbody part located under the body part, and a crawler walking mechanism.   Electric wheelchair characterized in that the safety locking device is a double-wing safety locking device comprising a housing, a pair of latching members fixed to the wall of the housing by the action of a power spring, two pinions, one of which is configured as a small motor, each latching member having a small tooth edge and a large tooth edge, each of the two pinions engaging the small tooth edge of one said latching member. The large tooth edges of the two latch members engage the teeth of the circular bottom edge of the longitudinal plate of the seat section when the safety locking device is in the locked state, and when in the unlocked state, the large tooth edges of the latch members leave the teeth of the circular bottom edge of the longitudinal plate driven by said pinion and are locked in their initial position by means of their respective power springs.   The performance of key wheelchair components and accessories therefore...