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What are constant force springs and how are they used?: Constant force springs are specialized springs that are used to provide a constant force over a range of motion. This makes them ideal for use in a variety of applications, such as automotive or robotic systems.under we will take a closer look at what constant force springs are and how they can be used. What are constant force springs? A constant force spring is a type of spring that produces a constant force over its entire range of deflection. This type of spring is often used in applications where a stable force is required, such as in the actuation of a valve. Constant force springs don’t have much in common, either in form or function, with standard helically wound springs. For starters, constant force springs are formed from pre-tensioned metal strips, rather than wire. At their most basic level, however, constant force springs do exactly what other springs do. That is, they conform to Hooke’s Law. Hooke’s Law essentially states...

How to get the most out of your device with Variable Force Spring: If you're looking for ways to get the most out of your variable force spring, you've come to the right place! We will take you to understand. What is a variable force spring and what are its uses? A variable force spring is a device that allows a user to adjust the amount of force applied to a plunger. This type of spring is often used in medical devices, such as syringes, to ensure a consistent level of force is applied with each use. How do you maximize the performance of your variable force spring? There are a few things you can do to maximize the performance of your variable force spring. First, make sure that the spring is properly aligned with the moving parts it is supposed to be interacting with. Also, make sure that there is no debris or other obstructions in the way. Finally, make sure that the spring is properly lubricated. What are some of the...

Zwei Aspekte, die beim Entwerfen einer Feder mit konstanter Kraft zu berücksichtigen sind: The constant force spring is made of stainless steel strip. The high strength steel strip is shaped by specific spring production equipment. When the external force is straightened, the hair strip will naturally roll back and produce elastic force. However, to achieve our goal, we can return to the designated starting point after displacement. Constant force spring has the characteristics of maintaining constant force in a long stroke. Its function can be applied to the adjustment of lifting doors and windows, computer monitors and fans, shopping mall display shelves or motor carbon brush motors and other products that require linear motion such as round trip, sliding, stretching, homing, balance or force saving. So how to design the constant force spring in line with product performance ? We generally need to consider from two aspects : 1. Performance of constant force spring The two most important properties of the constant force rod are elastic value and life. The thicker the...

Konstruktions- und Herstellungsverfahren einer Feder mit konstanter Kraft: Design and manufacture a complete set of constant force springs for a variety of applications in almost all industries, from medical care to aerospace and general household products. The constant force spring is different from the traditional spiral wound spring. They are made of pre tensioned high-yield metal strips (usually stainless steel) rather than wires. Constant force springs are classified as "tension springs". When winding, the metal strip resists uncoiling with nearly constant resistance. When extended, the internal stress of the metal resists any load force at a nearly constant rate. Once the spring extends to a length of 1.25 times its diameter, it reaches full load and produces a nearly constant force. According to the size of the spring and the load it supports, the fatigue life cycle of the constant force spring is between 2500 and 1000000 times. Constant force springs are commonly used in automotive engineering, aerospace engineering, medical and retail. Some common applications are:...

Constant Force Springs: The extension type of Constant Force Spring represents the most basic, yet most versatile, type of constant force spring. It is a pre-stressed flat strip of spring material which is formed into virtually constant radius coils around itself or on a drum. When the strip is extended (deflected) the inherent stress resists the loading force, the same as a common extension spring, but at a nearly constant (zero) rate. A constant torque is obtained when the outer end of the spring is attached to another spool and caused to wind in either the reverse or same direction as it is originally wound. The full rated load of the spring is reached after being deflected to a length equal to 1.25 times its diameter. Thereafter, it maintains a relatively constant force regardless of extension length. The load is basically determined by the thickness and width of the material and the diameter of the coil. Qianye Spring offers a stock of constant force springs in a variety of...

Design of constant force springs: A constant force spring is a spring that exerts a constant force over its range of motion. That is, it does not obey Hooke's law. Typically, a constant force spring is constructed as a coiled band of spring steel so that the spring relaxes when fully coiled. When it is unrolled, the restoring force comes mainly from the portion of the belt that is close to the roll. Since the geometry of this region remains nearly constant as the spring unfolds, the resultant force is nearly constant. By creating a spring with a variable pitch, you can make a push-shape spring with a constant velocity. Placing a larger pitch in a larger outer diameter coil and a smaller pitch in a smaller outer diameter coil will force the single spring to fold all coils at the same rate when compressed. Design of Constant Force Springs: A constant force spring is a coil of prestressed...

Pull Bead Roller Blinds and Cordless Roller Blinds: The roller blinds are blackout roller blinds, soft yarn roller blinds, and Shangri-La roller blinds in appearance. They are mainly corded and cordless. Roller shutters have many advantages such as beautiful and simple appearance, firm and durable structure, etc. Roller shutters are suitable for various places, especially for large-area glass curtain walls. When the roller blind fabric is put down, it can soften the indoor light, avoid the trouble of direct sunlight, and achieve a good shading effect. When the roller blind is raised, its volume is very small, so that it is not easy to be detected. The bead roller blinds use the rope or chain to ascend and descend. The biggest problem of the rope/bead system is that the curtain will not be pulled when it is too big, and the rope will easily break. It is not very convenient to use, and the rope is easy to get dirty. It is very dangerous for...

＂Constant force spring＂ is a necessary component for cable accessory manufacturers at home and abroad: With the increasing application of cold shrinkable cable accessories, constant force spring has become a necessary component for cable accessories manufacturers at home and abroad. How to find a suitable constant force spring in practical application? How to determine the continuous elasticity, magnetism and corrosion resistance of constant force spring has become the first consideration for cable accessory manufacturers and customers. Whether imported brand or domestic brand, the use of constant force spring for standard cable accessories has become a standard configuration, but the quality is uneven. Faults often occur due to factors such as material, type selection or performance. The corrosion resistance of constant force spring is related to the material and processing technology. The corrosion resistance of stainless steel mainly comes from chromium. The corrosion resistance of steel will be greatly improved only when the chromium content exceeds 12%, and the addition of nickel will also improve the corrosion resistance. Constant force spring for cable is generally made of stainless steel 301 in China...

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Konstante Torsionsfeder: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Montage- und Montageservice: Die Qianye Company bietet nicht nur die Produktion von Präzisionsfedern an, sondern konzentriert sich auch auf das strukturelle Design und die funktionalen Lösungen des gesamten Federsystems und kann einen kompletten Satz Systemproduktion und -montage anbieten

Feder mit konstanter Kraft: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Kohlebürstenfeder: Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...

Optimierungsdesign-Service: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Kraftfeder: Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...

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Design cordless curtain springs: There are many types of curtains on the market today, such as Venetian blinds, Roman blinds and honeycomb blinds. When the curtains are lowered, the windows can be shaded to reduce light entering the house and improve privacy. Generally speaking, curtains are provided with control ropes, which can drive the bottom rail of the curtain to rise or fall. In particular, the bottom rail is raised by a roller take-up hanger, and the hanger can be extended from the roller so that the bottom rail can be lowered. However, the problem that the control cord may restrain children has been noted, so a cordless curtain has been developed. This cordless curtain can raise and lower the bottom rail by means of a coil spring box. Coil spring boxes used in window blinds usually consist of multiple springs that provide torsion to maintain the bottom rail at the desired height. However, the assembly of such a coil spring box is usually complicated, and the torsion force of the spring must be transmitted to the drum through a plurality of moving parts, which disadvantageously increases the weight of the coil spring box in the curtain. Therefore, a cordless spring component developed by Qianye Precision can overcome the above shortcomings. Cordless roller blinds can balance the roller blinds at any position under the action of the spring components according to the high and low positions of the roller blinds, and achieve the purpose of stopping at any time. At the same time, the same effect can be...

Custom springs for robot design: From life-saving robotic assisted surgical platforms to automated industrial assembly to un-manned interplanetary exploration, robotics technology requires quality precision springs. Our springs and components are frequently used in the following robotics applications and devices: Linear actuation (pushing or pulling) Rotary actuation (one direction of rotation or two with return to center) Counterbalance articulated assemblies Cable assembly and hose management Propulsion Steering & suspension High energy deployment mechanisms (NASA) Clamping / retention Vibration isolation Qianye Precision offers many mechanical components that are suitable for robotics applications. Some of the most common products include constant force springs, spiral torsion springs, and spring reels. Constant force springs: Provide a smooth range of motion and a nearly constant load when extending or retracting. Can eliminate the need for costly and complicated motors, thus decreasing device size and cost. Constant torsion springs: Ideal for applications requiring less than 360 degrees of rotation. They are often used to obtain a large amount of torque through a small amount of rotation. Spring reels: Available with a wide range of forces, cable lengths, and travel, and mount easily. In addition to the products mentioned above, we also design and manufacture custom mechanical assemblies. Often, our clients have additional parts that need to be assembled with the spring. In this case, a custom mechanical assembly is ideal. Our engineering department is able to identify the need for an assembly in the design phase. From the design stage to prototype,Qianye Precision is your contract manufacturing partner for your robotic mechanical components. Our engineering team is here to help ensure your design specifications...

Anwendung von Federn mit konstanter Kraft in medizinischen Geräten: A support device for assisting a patient is used to assist the movement of a patient at the patient support device. In the prior art, a caregiver would operate a patient lift or motor by guiding the lift to raise or lower the patient at the patient support. Such manipulations often require the precise manipulation of heavy forceps and motors by a paramedic to help the patient move around the patient support. The support means may incorporate a constant force spring design, the support structure comprising a base and an upper portion extending upwardly from the base. The constant force spring assembly may include a carrier slidably coupled to the base secured to a first end of the carrier. The base may include channels that guide sliding movement of the carrier relative to the base of the support structure. The constant force spring assembly may also include a spool and a motor configured to drive the spool. The auxiliary belt may be secured to the spool so that the auxiliary belt is wound and unwound from the spool in response to a motor driving the spool. And the motor can be fixed to the carrier to move with the carrier. Constant force springs get their name because their motion force is constantly applied. The load is determined by the width and thickness of the material and the diameter of the coil. The tightly wound rollers work in a linear motion, not obeying Hooke's law (F=kX), but constantly generating forces as they deflect.These springs provide...

Design-Technologie der hochpräzisen Feder: Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring. The design process of spring has the following points: 1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring. 2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of turns. 3. Environmental factors: when the spring is actuated in different environments, it will be affected by environmental factors and affect the service life. Therefore, the designer takes into account the changes of ambient temperature and humidity. The temperature has a great impact on the service life of the spring, and the humidity is easy to oxidize the spring without surface treatment. Therefore, environmental factors can determine whether the spring needs surface treatment and material selection. 4. Distance space between two ends: stretching the points at both ends of the spring will affect the form of the hook and...

Herkömmliche Triebfedern und vorgespannte Federn: Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs. During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement. These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of the material. The number of turns the spring can provide depends on the space available between the mandrel and the...

Anwendung einer Feder mit konstanter Kraft in einer Kühlschranktür: In order to make the refrigerator operate effectively, the door should be kept closed. Keep the door open for a short time when putting or taking out food. However, opening it for a long time will affect its cooling and endanger food safety. It will also lead to excess power consumption. Fortunately, the modern refrigerator door can be added with a constant force spring to automatically close after you open the refrigerator for use. Nowadays, this kind of design is relatively rare in the market. It is generally a magnetic refrigerator door, which explains why the magnet is attached to it. We have seen that it is essential to keep the refrigerator door closed all the time. If the door remains open for a long time, it will counteract the internal temperature balance and affect the quality of the food stored in it.When this situation continues for a long time, the compressor cannot maintain a low internal temperature. This undermines its operational efficiency. In addition, the longer the door is opened, the hotter the inside of the refrigerator will become. Because it is very important to keep the door closed, a constant force spring is added to the refrigerator door. If you open them, they will close automatically.A constant force spring is added, which pulls the door back and seals it tightly to the frame when the door is opened. Constant force springs are often the best spring type for this application and can be manipulated in a number of ways to ensure your design works. Constant force springs are characterized by a...

Constant force spring applied to the brake for remote surgery: Minimally invasive medical technology is used to reduce the number of foreign tissues that may be damaged during diagnosis or surgery, so as to reduce the recovery time, discomfort and adverse side effects of patients. The surgeon can operate the controller on the console to indirectly operate the instrument connected to the remotely operated actuator. The instrument can be disassembled from the remotely controlled actuator, so that the instrument can be disinfected separately and selected to be used as the instrument required for surgery. Combine. Instruments may be changed during surgery. Using remote instruments for surgery brings new challenges. One problem is to provide a remotely operated motor mechanism that supports a remotely operated actuator that can be positioned relative to a patient. These features are quite heavy and may weigh between 12 and 24 kilograms. The mechanism must be moved over the patient and carefully positioned. Therefore, it is necessary to balance the surgical instrument, the associated actuator, and the support structure so that the surgical instrument can be safely and easily positioned. The constant force spring is made of stainless steel strip, so that when it is rolled up relative to being stretched, the spring will relax in a low stress state. When it unfolds, the restoring force mainly comes from the part close to the loosened spring coil. Specifically, the force comes from the region that transitions from a circle to a plane. The force does not come from the part of the drum that is fully unfolded or still winding. The resultant force is almost constant because the geometry of this area...

[Qianye precision]Physical design and recoil force of constant force spring: In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil. The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics. Hooke's law does not apply to constant force springs because their recoil force remains constant over the entire range of motion. This is achieved through its unique physical design, which consists of thin and curly steel strip. The constant force spring is in a relaxed state when it is fully rolled up, and is loaded when it is partially or fully unfolded. After release, the spring rebounds by pulling the extended carbon belt back into the tight coil. Since the recoil force mainly comes from the part closest to the coiling roll, a constant force can be maintained. Common applications of constant force...

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