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Protector de resorte de cepillo
Protector de resorte de cepillo
       Conventional motor arrangements include a rotor with windings to conduct current during machine operation. As the rotor rotates, current is conducted through the rotating elements from sources external to the rotor to the rotor windings. A rotating element such as a slip ring or a commutator contacts the brush spring to conduct current.        There are two main types of brush springs, single-coil brushes and double-coil brushes. The brush springs provide constant pressure to the commutator and slip rings while minimizing brush wear, burning and scratching. They provide excellent work at high speeds for improved motor performance. The brush spring is relative to the rotating element, and the brush spring is ground due to friction during use. It is damaged and needs to be replaced periodically. So sometimes the brushes are replaced during motor downtime. To change the brushes safely, the operator uses one hand (to avoid current passing through the operator's body). Brush carriers...
Do you really understand the variable force spring?
Do you really understand the variable force spring?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
Analysis on the causes of carbon brush fault of generator set
Analysis on the causes of carbon brush fault of generator set
In recent years, several safety briefings have successively reported shutdown accidents caused by carbon brush or rotor collector ring failure of large generator units, resulting in great economic losses to the enterprise.Carbon brushes are motor brushes. Improper maintenance and use of the carbon brush of the generator set during operation will cause accident load reduction or even shutdown.        Factors leading to carbon brush fault      Electromagnetic factors : when reactive or excitation current is adjusted, the spark of carbon brush has obvious change. When the exciter commutates, the contact between the carbon brush and the commutator is not good, and the contact resistance is too large ; the uneven thickness of the oxide film of the rectifier or slip ring causes the unbalanced distribution of carbon brush current ; or sudden change of load and sudden short circuit lead to abnormal voltage distribution between commutators ; unit overload and imbalance ; carbon brush selection is unreasonable, carbon brush spacing...
Design steps of constant torque spring
Design steps of constant torque spring
Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...
[Precisión de Qianye] Diseño físico y fuerza de retroceso del resorte de fuerza constante
[Precisión de Qianye] Diseño físico y fuerza de retroceso del resorte de fuerza constante
 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.  ...
Design technology of high precision spring
Design technology of high precision spring
 Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring.       The design process of spring has the following points:      1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring.      2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...
carbon brush spring Product
 Resorte de fuerza variable
Resorte de fuerza variable
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Resorte de torsión constante
Resorte de torsión constante
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Resorte de poder
Resorte de poder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Servicios de montaje y montaje
Servicios de montaje y montaje
Qianye Company no solo proporciona la producción de resortes de precisión, sino que también se enfoca en el diseño estructural y las soluciones funcionales de todo el sistema de resortes, y puede proporcionar un conjunto completo de producción y ensamblaje del sistema.
 Resorte de fuerza constante
Resorte de fuerza constante
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Servicio de diseño de optimización
Servicio de diseño de optimización
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
carbon brush spring News
 Application of variable force spring in time-delayed shelf
Application of variable force spring in time-delayed shelf

Hora:2022-9-14

Supermarkets and convenience stores can be seen everywhere. Now more and more people are developing retail. Traditionally, products on shelves are usually placed in order. Some merchants install automatic propellers. After customers buy products, the propellers will push The products at the back are automatically advanced, and when the customer wants to find this product, it is easier to see, which is convenient for the customer to find the desired product and stimulates the customer's desire to buy. Theft of small items in retail stores is a problem that occurs. An ideal form of anti-theft is to create time delays between the dispensing of multiple products. If there is a considerable delay between the distribution of individual products, thieves are less likely to steal the products.        A shelf-delayed pusher equipped with variable force springs can eliminate this problem. The propulsion system includes a pusher, a track and a stop mechanism. The propulsion system includes a resistance mechanism connected to the track and the pusher, and controls the forward movement of the pusher along the track, thereby controlling the speed at which the product is propelled for retrieval by the consumer. When engaged, the stop mechanism prevents the pusher from advancing the product, and the indexing mechanism also limits the forward travel of the pusher to a discrete distance.        The variable force spring can expand the negative gradient and the positive gradient into a spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are...
 Application of constant force spring in lifting window
Application of constant force spring in lifting window

Hora:2022-9-14

The lifting window is different from the traditional internal opening, external opening and ordinary push-pull mode, but adopts the opening mode of lifting up and down. Because it is mainly popular in North America, it is also called American lifting window. It is one of the two major door and window categories in the world. The lifting window is more compact than the left and right lifting windows, which is determined by the structure of the window. The traditional lifting window is a sash frame structure, that is, when the window sash is opened left and right, it is realized by sliding the lower pulley on the sliding rail of the window frame. However, there is a gap between the pulley and the slide rail, and the smoothness of the opening must be taken into account, which will inevitably lead to the decline of the sealing performance. The lifting window is a frame-encased sash structure. The sash is wrapped in the window frame and runs vertically up and down. Through the multiple seals of high-quality siliconized tops, the sash frame is tightly fitted around it, and the sealing performance is significantly better than that of the left and right lifting windows, second only to Fixed and casement windows.       The advantages of the sliding doors and windows are: 1. The characteristics of large ventilation, the lifting windows can be opened by 2/1, and the air entering the room can be convected. The European-style lifting windows and casement windows basically cannot open more than half of the area. Second, there can be different...
 Do you know function of the spring in fire damper?
Do you know function of the spring in fire damper?

Hora:2022-9-14

What do you think when you see the fire damper? I believe many people will think of "fire". In fact, the word "fire" must be familiar to everyone! What do you think of when you hear this word? People trapped by the raging fire? Or the scene of our brave firefighter uncle fighting the fire? The following are the fire events in recent days. At 14:00 on March 12, 2022, a fire broke out in the oil fume pipeline of a hotel in Huazhou City. At 3:46 on March 8, 2022, a fire broke out at the construction site of Jinke Xiangsheng Yueyuan at the intersection of chegang road and Xiyun road in Zhenjiang new area. In the early morning of March 14, 2022, a fire broke out in Kundulun District of Baotou City, which has killed 7 people so far. Do you feel very sad at this time? Uncontrolled fire is always a serious risk. In an emergency situation a fire can spread via a ventilation ductwork. Therefore it is essential that the ventilation ductwork is equipped with high-quality and robust fire dampers that also prevent smoke from spreading and therefore enable safety for escape routes. But what is a fire damper?     Fire Dampers are used in air transfer openings, ducts and other places where fire rated structures (e.g. walls, floors or other fire barriers) are penetrated. If these openings wouldn’t be protected, the fire would easily spread to other spaces and damage the property and pose a danger to people working/being in this environment. The idea...
 Diseño y función de Twin Spring o Motor Brush Spring
Diseño y función de Twin Spring o Motor Brush Spring

Hora:2022-9-15

 One of the most unique spring designs is called a twin spring.  Its name is derived from the characteristic of having two springs formed from the same strip of stainless steel material.  These custom springs are intended to work together, in unison, doubling the force of a single spring.  Twin springs are a version of a constant force spring, providing constant force throughout the travel length.     The area between the two coils is referred to as the saddle area, which is formed to fit over the part or component that is being pushed.  The saddle can also be cut-out to provide access to the component and is best designed when assigned a dimension to fit over that specific part.  It can be located at different heights between the coils for ease of assembly or as an indicator for direction.     Twin springs are used in a wide range of applications where available space is limited and a relatively strong force is required.  Medical devices and surgical mechanisms incorporate this design to push or feed surgical staples in disposable skin staplers.  Electric motors utilize the twin spring to provide a constant force on the carbon brush, extending the life of the motor and increasing reliability and overall quality. These springs are also referred to as motor brush springs.     Advantages of twin spring:     1. Under the same elasticity, the double winding spring saves volume.     2. Because the shape is symmetrical, the output is more stable.     3. Increase the length of available carbon brushes.  ...
 How long can the spring last?
How long can the spring last?

Hora:2022-9-14

How long can stainless steel springs last? This is a common problem. You might think that as long as it's not stretched beyond the point of recovery, the spring will always return to its original shape. A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel, the types of springs are complex and diverse. However, spring life depends on many factors.         1. Spring design Are they properly designed for their intended purpose? Many are not, errors in spring design are the main cause of premature spring failure. When choosing a spring, remember to pay attention to what it is for and how it will be used. Is spring strength more important or elasticity? If you're not sure, experts can help guide your decision.       2. Quality of manufacturing materials       The life of the spring is also related to the quality and modulus of elasticity of the materials used in its manufacture. Make sure your springs are made of the best quality material for the desired application. For example, stainless steel springs have high strength, low stress relaxation, corrosion resistance and heat resistance. However, their performance decreases at sub-zero temperatures.       3. Application pressure and environmental conditions       If the force applied is greater than the spring is designed to withstand, fracture may occur....
 Qianye innovative power spring plays an important role in Hose Reel
Qianye innovative power spring plays an important role in Hose Reel

Hora:2022-9-14

Hose Reel is also called pipe winder, Winder, reel, drum and air drum. Among many working equipment, the pipe winder is a very labor-saving and convenient long-distance energy transmission device. Its basic structure consists of hose, power spring, rotating shaft and other safety mechanisms.         The power spring of the hose reel can stretch and shrink the pipeline, intensively manage various energy pipelines, and change the previous phenomenon that the pipeline, power plug, oxyacetylene pipeline, bulb, spray gun and other tools are scattered in disorder. It can be used alone or in combination, which greatly saves the factory space, beautifies the working environment and improves the grade of the enterprise. Improve the working environment. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store torque. When the external force disappears, the spring will produce torque on the shaft or spring box. The tension on the spring has been pre loaded at the factory, and the spring produced by an improperly selected manufacturer may become unstressed or have excessive tension. Too much tension will lead to too fast and fierce retraction. At the same time, the service life will be relatively short, and the elasticity will soon fail.         Our company has made technical product updates for power springs. First of all, our company adopts 301 stainless steel with...
 Constant force spring damper
Constant force spring damper

Hora:2022-9-14

Dampers are widely used in building structures to dissipate energy and reduce vibration. However, the traditional damper has complex structure, poor durability and corrosion resistance, and low working stability. After using for a period of time, the damper is prone to aging and deformation can not be restored, so it can not be used anymore. Most of the existing dampers use shape memory alloy (SMA), which is a material composed of more than two kinds of metal elements through thermoelasticity, martensitic transformation and its inversion; Using shape memory alloy, the damper can automatically restore to its original shape after deformation, which is used for the restoration of building structures after deformation. However, the existing dampers only use the performance of shape memory alloy (SMA) wire itself, and the cost is expensive, which is not conducive to the large-scale use of dampers.   The design of constant force spring can be added to the self resetting damper. The damper includes piston parts, U-shaped plates and moving rods. The constant force spring is set between the tension moving rod and the pressure moving rod. The constant force spring tightens the tension moving rod and the pressure moving rod to be close to each other, so that the tension moving rod and the pressure moving rod respectively lean against the end close to each other in the corresponding sliding hole. It is conducive to the large-scale use of self resetting dampers. Constant force spring is a kind of functional material with high ductility, which has the advantages of constant load, high energy storage density, low friction loss and so on....
 Aplicación del resorte de potencia en el pararrayos de diferencia de velocidad
Aplicación del resorte de potencia en el pararrayos de diferencia de velocidad

Hora:2022-9-14

The speed difference anti-fall device can quickly brake and lock falling objects within a limited distance, which is suitable for cargo hoisting and protects the life safety of ground operators and the damage of the lifted workpiece. It is suitable for safety protection to prevent the workpiece from being lifted accidentally when the crane is hoisted. It can effectively protect the life safety of ground operators and the damage of the workpiece to be lifted. It is used in metallurgical automobile manufacturing, petrochemical industry, engineering construction, electricity, ships , communications, pharmaceuticals, bridges and other high-altitude workplaces.   So do you know how the speed difference crash arrester works?   When there is no solid structure above the operating point for fixing the safety rope, the working platform cannot be set up temporarily, and it is inconvenient to use the safety belt at the same time, the differential fall arrester can be used, which is also a supplement and improvement to the protection of high-altitude operations. . The speed difference anti-fall device is mainly composed of a suspension system and an anti-fall braking system. The suspension system is composed of hooks, nylon ropes and telescopic safety ropes. The anti-fall braking system is mainly composed of a shell, a ratchet, a power spring and a pawl.   The speed difference fall arrester uses the falling speed difference of the object to quickly brake and lock the falling object within the set distance. It is required to hang high and use low.   When in use, it only needs to tie the lifting rope to...