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Spiral spring design: the forgotten part of mechanical design: Spiral springs are often taken for granted in mechanical design, but they are an essential component in many applications. In fact, spiral springs can be used to achieve a wide range of motion and force characteristics, making them a versatile choice for many applications. What are spiral springs and what are they used for? Spiral springs are one of the most common types of springs. They are made from a coiled wire that is formed into a spiral shape. Spiral springs are used in a variety of applications, including automotive, industrial, and consumer products. They are used for a variety of purposes, including providing compression, tension, and torsion. The history of spiral springs The spiral spring is a unique invention that has a long and interesting history. Though the first spiral springs are believed to have been invented in China, they didn't become popular until the 1700s, when they were used in clocks and watches. In the 1800s,...

Everything You Need to Know About Seat Belts Springs: Seat belts and springs are both important parts of a car. Seat belts keep you safe in case of an accident, while springs keep the car in shape. It's important to know how to use both of these parts properly. What are seat belts and springs, and what do they do? A seat belt is a device used to secure the occupant of a vehicle in a sitting position. A seat belt consists of two straps, one running over the shoulder and chest, the other between the legs. The purpose of a seat belt is to distribute the force of a collision over the entire body, thereby reducing the likelihood of injury. A spring is a device used to store energy and release it in a controlled manner. Springs are used in a wide variety of applications, including automotive suspensions, door hinges, and shoe laces. How do seat belts and springs work? When you press down on a seat belt,...

Factores que afectan la ruptura de resortes de potencia.: The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box. The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt) It is often seen that the scroll spring purchased will break soon after it...

How to make the constant force spring produce more force: A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces. When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs. 1、 Back to back method The back-to-back method uses two...

Design technology of high precision spring: Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring. The design process of spring has the following points: 1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring. 2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...

How to determine the length of a constant force spring: Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...

What factors will directly affect the use of power springs?: A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc. Power Spring Application: The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter motors, storage wire boxes, etc. Power spring classification: The plane power springs are classified according to whether they are in contact with the adjacent working parts: ...

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Resorte de fuerza variable: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Resorte de torsión constante: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Resorte de fuerza constante: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Resorte de escobilla de carbón: Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...

Servicios de montaje y montaje: Qianye Company no solo proporciona la producción de resortes de precisión, sino que también se enfoca en el diseño estructural y las soluciones funcionales de todo el sistema de resortes, y puede proporcionar un conjunto completo de producción y ensamblaje del sistema.

Resorte de poder: Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...

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Qianye innovative power spring plays an important role in Hose Reel: Hose Reel is also called pipe winder, Winder, reel, drum and air drum. Among many working equipment, the pipe winder is a very labor-saving and convenient long-distance energy transmission device. Its basic structure consists of hose, power spring, rotating shaft and other safety mechanisms. The power spring of the hose reel can stretch and shrink the pipeline, intensively manage various energy pipelines, and change the previous phenomenon that the pipeline, power plug, oxyacetylene pipeline, bulb, spray gun and other tools are scattered in disorder. It can be used alone or in combination, which greatly saves the factory space, beautifies the working environment and improves the grade of the enterprise. Improve the working environment. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store torque. When the external force disappears, the spring will produce torque on the shaft or spring box. The tension on the spring has been pre loaded at the factory, and the spring produced by an improperly selected manufacturer may become unstressed or have excessive tension. Too much tension will lead to too fast and fierce retraction. At the same time, the service life will be relatively short, and the elasticity will soon fail. Our company has made technical product updates for power springs. First of all, our company adopts 301 stainless steel with...

Excellent characteristics of Qianye spring: Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. It is generally made of spring steel, and the types of springs are complex and diverse. Qianye company has strong production strength and a number of senior technicians, who can assist in product design, development and proofing according to your customers' needs, so as to find the best solution for your products to meet your application needs. All kinds of springs produced by the company are at the leading level in the same industry and enjoy high reputation. They have been favored and praised by customers all the time. The excellent features of the product mainly include: (1) Using high-quality raw materials at home and abroad, there is no problem of weak elasticity and poor hardness stability caused by raw materials. (2) The high-precision slitting machine has high precision and stable quality, and there is no problem of large deviation of material width and size. (3) The high-precision edging machine has no burrs around. There is no need to worry about hurting the operator and supporting products during installation and use. (4) The self-developed stretch forming process (invention patent has been obtained) and forming equipment are self-developed and manufactured by our company, and the produced spring greatly increases the service life of the spring. (5) High temperature heat treatment has uniform surface color, stable tensile strength and strong fatigue resistance. (6) After 24-hour pressure test, the quality is guaranteed. (7) In terms of price, the factory...

Application of constant torque spring in 3D printer: 3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method is easier to assemble than using screw connections. When it comes to spring design, design engineers must consider many factors. These factors include not only part function and mechanism design, but also detailed material selection, part connection installation method and size. It's all about manufacturability. Feasibility analysis is required to ensure the functionality meets the customer's needs. From the initial design stage of the spring set to production and final assembly, Qianye can save customers product development time, find optimized solutions beyond your expectations, no manufacturability constraints in product design, and the best product...

Application of variable force spring in time-delayed shelf: Supermarkets and convenience stores can be seen everywhere. Now more and more people are developing retail. Traditionally, products on shelves are usually placed in order. Some merchants install automatic propellers. After customers buy products, the propellers will push The products at the back are automatically advanced, and when the customer wants to find this product, it is easier to see, which is convenient for the customer to find the desired product and stimulates the customer's desire to buy. Theft of small items in retail stores is a problem that occurs. An ideal form of anti-theft is to create time delays between the dispensing of multiple products. If there is a considerable delay between the distribution of individual products, thieves are less likely to steal the products. A shelf-delayed pusher equipped with variable force springs can eliminate this problem. The propulsion system includes a pusher, a track and a stop mechanism. The propulsion system includes a resistance mechanism connected to the track and the pusher, and controls the forward movement of the pusher along the track, thereby controlling the speed at which the product is propelled for retrieval by the consumer. When engaged, the stop mechanism prevents the pusher from advancing the product, and the indexing mechanism also limits the forward travel of the pusher to a discrete distance. The variable force spring can expand the negative gradient and the positive gradient into a spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are...

7 tips for maximizing spring cycle life: Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you! 1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life. 2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability. 3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation. 4. Using The Right Material Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application. 5. Minimize Shock Loading Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring...

Aplicación de power spring en rueda de salud abdominal: Abdominal health wheel is a small pusher that can exercise muscles, joints and reduce weight. The material is generally high-quality engineering plastic, with simple design, beautiful appearance, firmness and durability, and easy to use. It is used to exercise the fat of abdomen, waist, hip, arm and other parts of the body. Due to the simple site required for exercise, it is convenient for home use. The abdominal health wheel with power springs can make people easily complete the recovery movement under the retraction elastic force of the power springs when people use it for exercise and when the body is straightened. As we all know, the characteristic of the power springs are made of steel strip. In use, a spring box is required to limit its outer diameter. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box. Power springs are often used in products of automatic rewind devices. The handle rod of the abdominal health wheel is rotationally connected with the wheel body through a bearing, and the handle rods on both sides of the wheel body are provided with power springs. The handle rod passes through the center of the power spring, the inner end of the power spring is connected with the handle rod, and the outer end of the power spring is connected with the side of the wheel body. The handle rod...

Pre tratamiento térmico de la primavera: Spring has been very common in people's daily production and life, ranging from planes, trains and cars to household appliances and daily necessities, and even children's stationery for school. It can be seen how important spring is to our life. What is the definition of spring? It is a mechanical part that uses elasticity to work. Generally made of spring steel. It is used to control the movement of mechanical parts, mitigate impact or vibration, store and measure the size of force. It is widely used in machines and instruments. For a professional spring manufacturer, the most basic production goal is to infinitely pursue the high quality of products. Therefore, in order to improve the performance of the spring, it is often assisted by pre heat treatment, that is, the process of strengthening the quality of spring steel is used to further strengthen the spring. In fact, the so-called pre heat treatment is what we often call annealing. It is to heat the steel to a certain temperature and keep it warm for a period of time, and then cool it slowly. Annealing of steel is a heat treatment method in which the steel is heated to the degree of phase transformation or partial phase transformation, and then cooled slowly after heat preservation. The purpose is to eliminate the structural defects of the spring, improve the structure, homogenize the composition and refine the grain, improve the mechanical properties of the steel and reduce the residual stress; At the same time, it can also reduce the hardness,...

Constant force spring is used in removing an implanted object using laser cut hypotubes: Removal or extraction of the lead may be difficult. As mentioned above, the body's natural healing process forms scar tissue over and along the lead, and possibly at its tip, thereby encasing at least a portion of the lead and fastening it even more securely in the patient's body. In addition, the lead and/or tissue may become attached to the vasculature wall. Both results may, therefore, increase the difficulty of removing the leads from the patient's vasculature. A device for removing an implanted object from a body vessel, may comprise a sheath assembly comprising an outer sheath assembly and an inner sheath assembly, and a pin, the outer sheath assembly comprising an outer sheath and an outer band, the outer band coupled to the pin, the inner sheath assembly comprising an inner sheath and a tip, wherein the tip has a cutting surface, the inner sheath comprising a proximal end and a distal end, wherein the distal end of the inner sheath is coupled to the tip, the tip comprising a cam slot for receipt of and cooperation with the pin, and a handle assembly comprising a trigger and a barrel cam cylinder, the trigger comprising a trigger pin, the barrel cam cylinder comprising a barrel cam cylinder slot for receipt and cooperation with the trigger pin, wherein the proximal end of the inner sheath is coupled to the barrel cam cylinder such that upon the trigger pin moving proximally in a longitudinal direction, the barrel cam cylinder rotates in both a clockwise direction and a counter clockwise direction, thereby...

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