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Diseño y función de Twin Spring o Motor Brush Spring
Diseño y función de Twin Spring o Motor Brush Spring
 One of the most unique spring designs is called a twin spring.  Its name is derived from the characteristic of having two springs formed from the same strip of stainless steel material.  These custom springs are intended to work together, in unison, doubling the force of a single spring.  Twin springs are a version of a constant force spring, providing constant force throughout the travel length.     The area between the two coils is referred to as the saddle area, which is formed to fit over the part or component that is being pushed.  The saddle can also be cut-out to provide access to the component and is best designed when assigned a dimension to fit over that specific part.  It can be located at different heights between the coils for ease of assembly or as an indicator for direction.     Twin springs are used in a wide range of applications where available space is limited and a relatively strong...
Small spring has great effect
Small spring has great effect
The reason why the world we live in is so orderly is that there are precise links between large and small objects. So many things in life are crucial. Whether they are large or small, they are indispensable to our life, but some small parts in life are unknown, but there are tens of thousands of them. The spring I know is also one of them. It always exists in a position that people can't see and does their own thing silently. Moreover, he exists everywhere in life, even if we don't know it. Today, I will explain the functions of these small springs. Spring is a kind of mechanical part that uses elasticity to work. Generally made of spring steel. Although the spring is small, as a general basic part, it has large quantity, wide range and complex varieties. It is used to control the movement of mechanical parts, mitigate impact or vibration, store energy, measure the size of...
[Precisión de Qianye] Ventajas del resorte de fuerza constante
[Precisión de Qianye] Ventajas del resorte de fuerza constante
 The unique quality of constant force spring makes it a perfect balance for heavy moving parts. If your equipment requires springs, consider constant force springs. This is a kind of tension spring. They do not obey Hooke's law, so their force remains unchanged, even when deflected. Constant force spring can be used in almost all kinds of products. Some of the largest consumers are medical device manufacturers. Machines, dental X-ray equipment - and almost any articulated and heavy equipment - are equipped with constant force springs. Smaller constant force springs for medical devices are also part of syringes and drug injectors. We can also find a large number of constant force springs in daily necessities, such as retractable key chain, retractable dog rope, vacuum cleaner, thread winder, safety belt, window balance system, indoor shutter and monitor lifting and so on. Due to the flat force curve of constant force spring, constant force spring is suitable for applications requiring stable motion range and constant load. To...
Design and manufacturing method of constant force spring
Design and manufacturing method of constant force spring
 Design and manufacture a complete set of constant force springs for a variety of applications in almost all industries, from medical care to aerospace and general household products. The constant force spring is different from the traditional spiral wound spring. They are made of pre tensioned high-yield metal strips (usually stainless steel) rather than wires. Constant force springs are classified as "tension springs". When winding, the metal strip resists uncoiling with nearly constant resistance. When extended, the internal stress of the metal resists any load force at a nearly constant rate. Once the spring extends to a length of 1.25 times its diameter, it reaches full load and produces a nearly constant force. According to the size of the spring and the load it supports, the fatigue life cycle of the constant force spring is between 2500 and 1000000 times.     Constant force springs are commonly used in automotive engineering, aerospace engineering, medical and retail. Some common applications are:...
3 types of springs and some common applications
3 types of springs and some common applications
Smooth Range of Motion: Constant Force Springs Constant force springs provide a smooth range of motion and constant load, meaning they do not follow Hooke’s law. They are uniform in length and coiled into a permanent diameter. Constant force springs are frequently used for applications that require counterbalancing, including windows. In fact, window balance springs are one of our most successful products. In addition, the springs we manufacture are often designed for medical devices and aerospace applications. Their smooth range and steady motion control enhance instrument articulation.   High Torque with Little Rotation: Spiral Torsion Springs Spiral torsion springs are another popular product we manufacture.These springs are ideal for applications that require high torque and less than 360 degrees of rotation. (270 degrees maximum is preferred). Spiral torsion springs are commonly used in applications that require a “return to center” function, like a medical instrument joystick. They’re also ideal for electric motors and automotive applications. If your application requires this “return to center” function, developing a...
Design cordless curtain springs
Design cordless curtain springs
There are many types of curtains on the market today, such as Venetian blinds, Roman blinds and honeycomb blinds. When the curtains are lowered, the windows can be shaded to reduce light entering the house and improve privacy. Generally speaking, curtains are provided with control ropes, which can drive the bottom rail of the curtain to rise or fall. In particular, the bottom rail is raised by a roller take-up hanger, and the hanger can be extended from the roller so that the bottom rail can be lowered.        However, the problem that the control cord may restrain children has been noted, so a cordless curtain has been developed. This cordless curtain can raise and lower the bottom rail by means of a coil spring box. Coil spring boxes used in window blinds usually consist of multiple springs that provide torsion to maintain the bottom rail at the desired height. However, the assembly of such a coil spring...
Resorte de poder
Resorte de poder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
Servicios de montaje y montaje
Servicios de montaje y montaje
Qianye Company no solo proporciona la producción de resortes de precisión, sino que también se enfoca en el diseño estructural y las soluciones funcionales de todo el sistema de resortes, y puede proporcionar un conjunto completo de producción y ensamblaje del sistema.
Spiral spring pins Product
 Resorte de fuerza variable
Resorte de fuerza variable
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Resorte de torsión constante
Resorte de torsión constante
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Servicio de diseño de optimización
Servicio de diseño de optimización
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Servicios de montaje y montaje
Servicios de montaje y montaje
Qianye Company no solo proporciona la producción de resortes de precisión, sino que también se enfoca en el diseño estructural y las soluciones funcionales de todo el sistema de resortes, y puede proporcionar un conjunto completo de producción y ensamblaje del sistema.
 Resorte de poder
Resorte de poder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Resorte de fuerza constante
Resorte de fuerza constante
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
Spiral spring pins News
 Application of springs in industrial doors
Application of springs in industrial doors

Time:2022-9-3

  The constant force spring of the industrial door mainly plays a balancing role and reduces the burden on the motor. The force of the spring is equivalent to the force of the industrial door, which is the most ideal configuration state. If the spring force is too large or too small, it will affect the operation of the industrial door. In severe cases, safety accidents may occur and endanger others.        Constant force springs are often used to provide balance to products, so what is balance?        Constant force springs are most useful in applications that require consistent recoil. Ordinary springs behave according to a mathematical equation called Hooke's law. Hooke's law states that the force of a recoil spring in the direction of recoil is equal to the distance the spring is displaced from equilibrium. Simply put, we look at how far the spring is stretched - multiplied by a mathematical constant, the rate of the spring. The recoil direction of the spring is opposite to the stretch direction.        Hooke's Law does not affect constant force springs because their recoil remains constant throughout their range of motion. Their unique design consists of a thin, coiled steel strip that rests when fully coiled. Constant force springs are loaded when they are partially or fully deployed. When released, the spring springs back, pulling the extended ribbon back and rolling up properly. Since the recoil force is mainly obtained closest to the take-up roll, a constant force is maintained. A constant force spring can be...
 Application of Power Spring in Gas Station
Application of Power Spring in Gas Station

Hora:2022-9-14

The gas station is a familiar place for everyone. Do you find that the lines of the gas gun are all exposed when passing through the gas station or entering the gas station to refuel? They look messy and unsafe. The car needs to refuel, so you have to go to the gas station to refuel. With the continuous growth of car owners, the passenger flow of gas stations is also increasing. Have you seen the news of the gas station explosion? After a car in a gas station was refueled, due to the negligence of the Refueller, the Refueller did not take out the refuelling gun from the fuel tank port, and the driver of the owner did not check the surrounding conditions of the car, so he started the car. Then the car drove the refueling gun and oil line, pulled down the refueling end connected with it, and caused an explosion. This kind of news is very sad. Once an explosion accident occurs in the gas station, it may cause the explosion of the whole oil tank in the station. Its power is very huge, and the personnel in a certain range around may be seriously threatened. It is understood that the lines of gas guns in foreign gas stations use money collection devices. Now there are a small number of applications in China. At present, there is no large-scale application in gas stations. It uses the characteristics of winding up. It can bring a free contraction process to the line group, and make its winding easier...
 ¿Qué es la pasivación? ¿Mi producto lo necesita?
¿Qué es la pasivación? ¿Mi producto lo necesita?

Hora:2022-9-14

 "My new stainless steel product specification requires' passivation '. Do I need it?" Our answer is that you may not. That's why. Passivation is the process of protecting stainless steel from corrosion by adding an oxide layer on its outer surface. Although some stainless steel product specifications require passivation to reduce corrosion risk, most of them are unnecessary and expensive, and may damage some metal products, including flat bar springs, such as constant force, variable force and constant torque springs, all of which are uncommon products manufactured by Qianye precision.     The reason passivation is not a good idea for flat bar springs is because passivation involves the use of acids and harsh chemicals to initially clean the metal as part of the process. The geometry of these spring types means that many small cracks can form between the coil layers. The acid used in passivation can become trapped in these crevices. This resulted in longer-than-expected exposure of the stainless steel, which in turn resulted in hydrogen embrittlement and eventual spring failure. Additionally, mechanically exposing all surfaces of the spring to acid can damage the spring, resulting in changes in force/torque output or defects. There are better, simpler, cheaper ways to avoid any need for corrosion and passivation of stainless steel components, and it's as simple as choosing a fussy material. Remember that the risk of corrosion of any stainless steel component is driven by the environment (such as the presence of water and other chemicals) and Qianye Precision typically uses high quality 301 stainless steel for our springs....
 Do you really understand the variable force spring?
Do you really understand the variable force spring?

Hora:2022-9-15

The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid in front-facing the product, allowing shelves to look stocked at all times. These trays allow for a more organized store inventory, as well as assist in keeping track of inventory needs. Variable Force springs are designed around the weight of the products they are pushing. This means that they are always designed in a way where the product never gets slammed or compromised while being selected. These springs allow for most any product to be pushed consistently, regardless of the weight.  Allow for the product to be shopped hassle–free by the customer. Products include cosmetics, health/medicines, beverage, food and much...
 Application of constant force spring in refrigerator door
Application of constant force spring in refrigerator door

Hora:2022-9-14

In order to make the refrigerator operate effectively, the door should be kept closed. Keep the door open for a short time when putting or taking out food. However, opening it for a long time will affect its cooling and endanger food safety. It will also lead to excess power consumption. Fortunately, the modern refrigerator door can be added with a constant force spring to automatically close after you open the refrigerator for use. Nowadays, this kind of design is relatively rare in the market. It is generally a magnetic refrigerator door, which explains why the magnet is attached to it.   We have seen that it is essential to keep the refrigerator door closed all the time. If the door remains open for a long time, it will counteract the internal temperature balance and affect the quality of the food stored in it.When this situation continues for a long time, the compressor cannot maintain a low internal temperature. This undermines its operational efficiency. In addition, the longer the door is opened, the hotter the inside of the refrigerator will become.   Because it is very important to keep the door closed, a constant force spring is added to the refrigerator door. If you open them, they will close automatically.A constant force spring is added, which pulls the door back and seals it tightly to the frame when the door is opened. Constant force springs are often the best spring type for this application and can be manipulated in a number of ways to ensure your design works. Constant force springs are characterized by a...
 Design of constant force springs
Design of constant force springs

Hora:2022-9-14

 A constant force spring is a spring that exerts a constant force over its range of motion. That is, it does not obey Hooke's law. Typically, a constant force spring is constructed as a coiled band of spring steel so that the spring relaxes when fully coiled. When it is unrolled, the restoring force comes mainly from the portion of the belt that is close to the roll. Since the geometry of this region remains nearly constant as the spring unfolds, the resultant force is nearly constant.       By creating a spring with a variable pitch, you can make a push-shape spring with a constant velocity. Placing a larger pitch in a larger outer diameter coil and a smaller pitch in a smaller outer diameter coil will force the single spring to fold all coils at the same rate when compressed.       Design of Constant Force Springs: A constant force spring is a coil of prestressed tape that exerts a nearly constant restraining force against unwinding (Figures 1 and 2). The force is constant because the change in the radius of curvature is constant. This is the case if the change in coil diameter due to buildup is not taken into account. Long reach, constant torque and virtually no friction have led many designers to specify constant force springs in applications such as sliding doors and windows and height adjustment of computer monitors and fans, store display shelves or motor carbon brush motors . Constant force motor springs are also used to drive mechanisms for timers,...
 El resorte de potencia puede realizar la elevación y el descenso libres de la lámpara de araña.
El resorte de potencia puede realizar la elevación y el descenso libres de la lámpara de araña.

Hora:2022-9-14

Chandelier is a common lighting fixture, which is widely used in offices, exhibition halls, living rooms, restaurants and other places. It is very popular because of its beauty. But now common chandeliers are generally installed with fixed hanging height. If you want to adjust the hanging height of the lamp, you can only adjust it manually. The adjustment process is complex. Therefore, a chandelier with simple structure and convenient installation that can automatically adjust the hanging wire has emerged. The chandelier that can automatically adjust the hanging wire realizes that the height can be adjusted only by lifting the lamp body up or pulling it down. When the lamp body is at the hanging height position, the hanging wire can automatically adjust the retractable length of the hanging wire through the adjuster. The hanging height of the lamp can be adjusted by adjusting the lamp body.    A chandelier that can automatically adjust the hanging wire, including the hanging wire, the hanging wire automatic adjuster, the lamp body, and the ceiling box. The lamp body includes an LED light source and a driving power supply; the automatic suspension wire adjuster is built into the ceiling plate, one end of the suspension wire is stored in the wire receiving groove of the automatic suspension wire adjuster, and the other end is removed from the ceiling box cover. The wire trough leads out through holes and is connected and fixed with the lamp body; the suspension height position of the lamp body of the chandelier is the suspension height position maintained by...
 [Qianye precision]Constant force spring design in 8 steps
[Qianye precision]Constant force spring design in 8 steps

Hora:2022-9-15

 The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. Constant force spring has the characteristic of maintaining constant force in long stroke, and can be applied to products requiring linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving. For example, we go to the common fan lifting, store display shelves, tape measure, lifting doors and windows and computer monitor lifting. So if you choose a constant force spring suitable for your product, the design has the following 8 steps. 1. Material selection - most flat steel springs produced by Qianye precision are made of type 301 stainless steel. This material is the most readily available and predictable. Thousands of industry engineers can assist in selecting standard sizes to speed up the process. 2. Estimated life cycle - the life of constant force spring is very predictable, making it one of the most important considerations. Being realistic is important because it is estimated that a longer life cycle will lead to larger and more expensive designs. Underestimating the life cycle of constant force springs may lead to premature failure. Common life cycles range from 4000 to about 25000 life cycles. If a longer life cycle is required, the tolerance of increasing spring diameter and force due to low stress levels and small differences in materials...