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How to find the best Variable force spring suppliers
How to find the best Variable force spring suppliers
Variable force springs are an important component in many machines and devices. If you need a quality variable force spring, it is important to find a good supplier. What are variable force springs and what are they used for? Variable force springs are a type of spring that is used to create a variable amount of force. This type of spring can be used in a number of different applications, including automotive, aerospace, and medical devices.     What are the benefits of using variable force springs? Variable force springs offer a number of benefits for both manufacturers and consumers. For manufacturers, they can be used to create a variety of products with different spring forces, allowing for greater flexibility and creativity in product design. This also makes it easier to accommodate the needs of different consumers, as they can select the product with the force that is most comfortable for them. Variable force springs also have a longer lifespan...
Torsion springs: where are they used and why did you choose to utilize them?
Torsion springs: where are they used and why did you choose to utilize them?
There are many types of springs, but the most common are torsion springs. The design of torsion springs is optimized to maintain maximum rotational pressure between two surfaces, these helical or helical springs are usually adhered to the coils at both suspended ends. These ends are connected to external components, which are then rotated to apply bending stress. Unlike other springs, torsion springs are ideally balanced and able to withstand twisting, giving them a place in many industries. Made of various coated metals such as stainless steel, carbon, titanium, nickel or copper alloys, torsion springs are usually wound around a shaft to further increase its stability. The basic principle of a torsion spring is to retain energy as the spring assembly twists. When this is applied, torque is applied in the opposite direction to the deformation angle. This allows energy to be stored and released when necessary, and the torsion spring also secures the mechanism when necessary.      ...
Analysis on the causes of carbon brush fault of generator set
Analysis on the causes of carbon brush fault of generator set
In recent years, several safety briefings have successively reported shutdown accidents caused by carbon brush or rotor collector ring failure of large generator units, resulting in great economic losses to the enterprise.Carbon brushes are motor brushes. Improper maintenance and use of the carbon brush of the generator set during operation will cause accident load reduction or even shutdown.        Factors leading to carbon brush fault      Electromagnetic factors : when reactive or excitation current is adjusted, the spark of carbon brush has obvious change. When the exciter commutates, the contact between the carbon brush and the commutator is not good, and the contact resistance is too large ; the uneven thickness of the oxide film of the rectifier or slip ring causes the unbalanced distribution of carbon brush current ; or sudden change of load and sudden short circuit lead to abnormal voltage distribution between commutators ; unit overload and imbalance ; carbon brush selection is unreasonable, carbon brush spacing...
Design of Constant Force Spring in Spool Damper
Design of Constant Force Spring in Spool Damper
 When powered by a damped constant force spring mounted on the spool, there are several key principles that influence the design of linear motion applications. These principles support robust and consistent performance of products in a variety of applications, including automotive and aircraft interiors, industrial machine components, and many other user interface applications. The example components shown above will be cited as examples of the various design principles detailed below. This example assembly has a sliding drawer (shown in red) powered by a constant force spring mounted on a spool (spool in green; constant force spring shown in yellow) running within a mounting base (shown in grey), such as a central Console a car. A ratchet or door latch mechanism (not shown) can be implemented to allow the tray to be locked in place with a single press by the user. This example is a typical set of applications used in the automotive industry.        1. Preload spring  ...
Ressorts à force constante appliqués dans les accessoires muraux
Ressorts à force constante appliqués dans les accessoires muraux
As more and more people spend more and more time using computers, computer users spend more time sitting or standing at their desks or workstations in front of devices. Keeping what experts call "the best ergonomic positioning" can improve energy levels and overall comfort. For this purpose, the input and output devices must be placed in appropriate positions. The proper position can reduce the muscle strain of the user's arm and effectively prevent various musculoskeletal diseases, including carpal tunnel syndrome, neck pain, and upper and lower back pain.   The attachment bracket can be used to facilitate the support and position adjustment of the fixed attachment. The attachment retainer allows simple three-dimensional adjustment of two such devices to place the devices in a more ergonomic relative position to meet the needs of various users and workspaces, and has a balancing mechanism for balancing the weight of fixed attachments.   The balance mechanism provided by the wall mounted accessories is superior to the traditional lifting system,...
Ressort à force constante appliqué au frein pour chirurgie à distance
Ressort à force constante appliqué au frein pour chirurgie à distance
Minimally invasive medical technology is used to reduce the number of foreign tissues that may be damaged during diagnosis or surgery, so as to reduce the recovery time, discomfort and adverse side effects of patients. The surgeon can operate the controller on the console to indirectly operate the instrument connected to the remotely operated actuator. The instrument can be disassembled from the remotely controlled actuator, so that the instrument can be disinfected separately and selected to be used as the instrument required for surgery. Combine. Instruments may be changed during surgery.   Using remote instruments for surgery brings new challenges. One problem is to provide a remotely operated motor mechanism that supports a remotely operated actuator that can be positioned relative to a patient. These features are quite heavy and may weigh between 12 and 24 kilograms. The mechanism must be moved over the patient and carefully positioned. Therefore, it is necessary to balance the surgical instrument, the associated actuator, and the support structure so...
Power spring in the design of the car covers
Power spring in the design of the car covers
Car covers are commonly used automotive protective articles, but the folding and storage of car covers is a troublesome thing. In order to solve this problem, invention lovers have done a lot of useful exploration and put forward many solutions. One kind of scheme is to use power to drive the reel to directly roll up the car cover cloth. Using the reel to directly roll up the car cover cloth can achieve the purpose of rapid retraction of the car cover, but there are the following problems in actual use: first, the winding and friction of the reel when directly rolling up the car cover cloth wear the car cover cloth greatly; second, in order to adapt to the width of the car cover cloth, the width of the car cover retracting device must be close to the width of the car cover cloth. If it is too narrow, it will increase the winding of the car cover cloth,...
Application of variable force springs in fireplace up-down slide door
Application of variable force springs in fireplace up-down slide door
Fireplaces are freestanding or wall-mounted indoor heating devices, powered by combustible materials, with internal chimneys, originating from Western homes or palace heating facilities. Because its fuel is a renewable resource, modernized and improved, it is still commonly used in the West, and is especially popular among the higher education class, which advocates environmental protection. Fireplaces can also be installed in ordinary homes, and are perfectly achievable for small flats. The fireplace in modern homes is certainly not the firewood burning in the living room of a large villa that we see in the movies and TV, burning a fire and emitting the sound of a "blazing" star.   In colder climates, the fireplace has always been the main feature of a home, as it gives people warmth to survive the long winter hands. The feeling of warmth from the baking, and the jumping and flickering flames, even today, still make people feel happy in cold weather. The warmth of a...
Constant force spring reel Product
 Service de conception d'optimisation
Service de conception d'optimisation
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Services d'assemblage et de montage
Services d'assemblage et de montage
Qianye Company fournit non seulement la production de ressorts de précision, mais se concentre également sur la conception structurelle et les solutions fonctionnelles de l'ensemble du système de ressorts, et peut fournir un ensemble complet de production et d'assemblage de systèmes.
 Ressort à torsion constante
Ressort à torsion constante
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Ressort de puissance
Ressort de puissance
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Ressort de balai de charbon
Ressort de balai de charbon
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Ressort à force variable
Ressort à force variable
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
Constant force spring reel News
 Design cordless curtain springs
Design cordless curtain springs

Heure:2022-9-14

There are many types of curtains on the market today, such as Venetian blinds, Roman blinds and honeycomb blinds. When the curtains are lowered, the windows can be shaded to reduce light entering the house and improve privacy. Generally speaking, curtains are provided with control ropes, which can drive the bottom rail of the curtain to rise or fall. In particular, the bottom rail is raised by a roller take-up hanger, and the hanger can be extended from the roller so that the bottom rail can be lowered.        However, the problem that the control cord may restrain children has been noted, so a cordless curtain has been developed. This cordless curtain can raise and lower the bottom rail by means of a coil spring box. Coil spring boxes used in window blinds usually consist of multiple springs that provide torsion to maintain the bottom rail at the desired height. However, the assembly of such a coil spring box is usually complicated, and the torsion force of the spring must be transmitted to the drum through a plurality of moving parts, which disadvantageously increases the weight of the coil spring box in the curtain.        Therefore, a cordless spring component developed by Qianye Precision can overcome the above shortcomings. Cordless roller blinds can balance the roller blinds at any position under the action of the spring components according to the high and low positions of the roller blinds, and achieve the purpose of stopping at any time. At the same time, the same effect can be...
 Design of constant force springs
Design of constant force springs

Heure:2022-9-14

 A constant force spring is a spring that exerts a constant force over its range of motion. That is, it does not obey Hooke's law. Typically, a constant force spring is constructed as a coiled band of spring steel so that the spring relaxes when fully coiled. When it is unrolled, the restoring force comes mainly from the portion of the belt that is close to the roll. Since the geometry of this region remains nearly constant as the spring unfolds, the resultant force is nearly constant.       By creating a spring with a variable pitch, you can make a push-shape spring with a constant velocity. Placing a larger pitch in a larger outer diameter coil and a smaller pitch in a smaller outer diameter coil will force the single spring to fold all coils at the same rate when compressed.       Design of Constant Force Springs: A constant force spring is a coil of prestressed tape that exerts a nearly constant restraining force against unwinding (Figures 1 and 2). The force is constant because the change in the radius of curvature is constant. This is the case if the change in coil diameter due to buildup is not taken into account. Long reach, constant torque and virtually no friction have led many designers to specify constant force springs in applications such as sliding doors and windows and height adjustment of computer monitors and fans, store display shelves or motor carbon brush motors . Constant force motor springs are also used to drive mechanisms for timers,...
 Power springs in hose reels
Power springs in hose reels

Heure:2022-9-14

Transmission hoses and wires are necessary for automotive production and maintenance work, but they are time-consuming and labor-intensive to sort out after use. Another common problem is safety when handling them. This can cause serious injury if the operator is inexperienced. Bulky and unwieldy hoses are also an added risk, especially if they are too short for the job. This forces the operator to move into dangerous positions that can cause injury.   The hose reel now solves these problems by incorporating the maneuverability of the power spring, allowing the long hose to automatically retract after use and align itself continuously and neatly when retracted. In addition, considering the limitations of floor layout and staffing, the hose reel with the addition of the scrolling bar can make full use of space and improve the workplace environment. After use, the hose or wire is retracted to the winder for storage, and generally will not break, and low friction, which can extend the service life of the hose or wire. The tension on the power spring is pre-loaded at the factory, and springs produced by improperly selected manufacturers may become untensioned or over-tensioned. Too much tension can lead to fast and violent retraction as well as a short life span, and the elasticity can fail quickly.   Therefore, it is recommended that manufacturers of hose reels look for high-quality spring manufacturers, because the current reel winding function of the emergence of a deep expansion of the advertising market, so that more electrical products are constantly in the upgrade to create new product selling points. Choosing the right...
 Does your nail gun have the problem of not hitting the nail?
Does your nail gun have the problem of not hitting the nail?

Time:2023-3-6

Because there is no tension in the constant force spring that pushes the nail, naturally, no nail can be driven. The pushing device of the nail gun uses the constant force spring, because the constant force spring has the characteristic of keeping the constant force in the long stroke, and it can achieve a very high elasticity output in a very small device space. The constant force spring in the nail gun cannot be pushed too small, otherwise it will be difficult to drive the nail inside into the substrate, but it cannot be too large either, otherwise the substrate will be damaged and cracked. So when it comes to choosing constant force springs, choose a spring manufacturer with good quality. More info: www.qianyespring.com E-mail: cici_cao@qianyejm.com Whatsapp: +86-183 7490 5808
 Conception et fonction du ressort jumeau ou du ressort de balai de moteur
Conception et fonction du ressort jumeau ou du ressort de balai de moteur

Heure:2022-9-15

 One of the most unique spring designs is called a twin spring.  Its name is derived from the characteristic of having two springs formed from the same strip of stainless steel material.  These custom springs are intended to work together, in unison, doubling the force of a single spring.  Twin springs are a version of a constant force spring, providing constant force throughout the travel length.     The area between the two coils is referred to as the saddle area, which is formed to fit over the part or component that is being pushed.  The saddle can also be cut-out to provide access to the component and is best designed when assigned a dimension to fit over that specific part.  It can be located at different heights between the coils for ease of assembly or as an indicator for direction.     Twin springs are used in a wide range of applications where available space is limited and a relatively strong force is required.  Medical devices and surgical mechanisms incorporate this design to push or feed surgical staples in disposable skin staplers.  Electric motors utilize the twin spring to provide a constant force on the carbon brush, extending the life of the motor and increasing reliability and overall quality. These springs are also referred to as motor brush springs.     Advantages of twin spring:     1. Under the same elasticity, the double winding spring saves volume.     2. Because the shape is symmetrical, the output is more stable.     3. Increase the length of available carbon brushes.  ...
 Power spring in the design of the car covers
Power spring in the design of the car covers

Heure:2022-9-14

Car covers are commonly used automotive protective articles, but the folding and storage of car covers is a troublesome thing. In order to solve this problem, invention lovers have done a lot of useful exploration and put forward many solutions. One kind of scheme is to use power to drive the reel to directly roll up the car cover cloth. Using the reel to directly roll up the car cover cloth can achieve the purpose of rapid retraction of the car cover, but there are the following problems in actual use: first, the winding and friction of the reel when directly rolling up the car cover cloth wear the car cover cloth greatly; second, in order to adapt to the width of the car cover cloth, the width of the car cover retracting device must be close to the width of the car cover cloth. If it is too narrow, it will increase the winding of the car cover cloth, so the shape of the car cover retracting device is larger, It reduces the convenience of use: Third, it may not be able to completely stow the hood cloth. Only one power spring is needed to solve the above series of problems. The power spring designed by Qianye precision can be applied to the car cover. The power spring retracts the car cover to realize the rapid retraction of the car cover. At the same time, it solves the problems of large wear, large device shape and high operation intensity caused by the direct retraction of the car cover cloth by the reel, as well as the problem...
 Traditional power springs and preloaded springs
Traditional power springs and preloaded springs

Heure:2022-9-14

   Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs.        During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement.        These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of ​​the material. The number of turns the spring can provide depends on the space available between the mandrel and the...
 Add constant force spring in the mechanical arm to make it more stable
Add constant force spring in the mechanical arm to make it more stable

Heure:2022-9-14

Adjustable mechanical arms are commonly used in offices, laboratories, studios and other locations to support objects at various angles and heights, such as lights, computer screens, laboratory instruments, microphones, etc.   The adjustable manipulator consists of a base member and two connecting rods connected through a pivot joint, which are held in place by friction in the joint. By using spring assisted balancing devices that compensate for most of the weight, the amount of friction required to keep the equipment in place is reduced.   The pivot is a connecting ring that can rotate around an axis set at the pivot point, and a way to attach a spring to the pivot point to reduce the amount of force required. Apply to the arm to place the supported object in the desired position. The auxiliary balance device uses a constant force spring, because the constant force spring provides a smooth range of motion and a constant load in the extension or retraction direction. This can provide smooth motion and force requirements that predict the smallest detail, and the force applied by the constant force spring is more constant over the entire range of motion of the two arms of the device. If coil spring balance is used, a constant force may not be applied to the supported object at all positions of the upper arm part and the lower arm part. For example, at the far end of the range of motion, usually, the force applied to the supported object is insufficient or too large, making it difficult and troublesome to place the...