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How to determine the length of a constant force spring
How to determine the length of a constant force spring
  Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...
Guide de conception des ressorts à force constante
Guide de conception des ressorts à force constante
There are many mechanical components to choose from for your device or application. If your device requires a spring, consider constant force springs. These are a type of extension spring. They do not obey Hooke’s law, so their force remains constant, even when deflected. Because of their flat force curve, constant force springs are suitable for applications that require a smooth range of motion and a constant load. Learn more about this type of spring to see if it could work in your device or application. Constant Force Spring Benefits There are many benefits of constant force springs that make them suitable for a number of applications: Have small space requirements Provide a smooth range of motion Have no inertia to overcome Mount to existing hardware Produce a counterbalance effect For these reasons, constant force springs are versatile enough to work for a number of applications in which a constant load is required to counterbalance, tension, retract or dispense. This is why they’re frequently used to enhance...
Design of constant force springs
Design of constant force springs
 A constant force spring is a spring that exerts a constant force over its range of motion. That is, it does not obey Hooke's law. Typically, a constant force spring is constructed as a coiled band of spring steel so that the spring relaxes when fully coiled. When it is unrolled, the restoring force comes mainly from the portion of the belt that is close to the roll. Since the geometry of this region remains nearly constant as the spring unfolds, the resultant force is nearly constant.       By creating a spring with a variable pitch, you can make a push-shape spring with a constant velocity. Placing a larger pitch in a larger outer diameter coil and a smaller pitch in a smaller outer diameter coil will force the single spring to fold all coils at the same rate when compressed.       Design of Constant Force Springs: A constant force spring is a coil of prestressed...
Application of Variable Force Springs in Retail Displays
Application of Variable Force Springs in Retail Displays
Variable force springs are very common in the point-of-purchase or POP industry, especially in shelf pushers. Variable force springs provide variable force to precisely match increasing or decreasing force requirements, propelling the product horizontally forward. Due to their wide applicability, these springs can be seen in the tobacco, cosmetic, electronics and medical industries. So why use variable force springs in shelf thrusters?       1. Inventory Control        Variable force springs are commonly used in trays that push products forward in a controlled manner. Variable-force springs in the push-in trays aid product fronts, so the shelves are always well-stocked. These trays allow for more organized store inventory and help track inventory needs. This is even more critical in today's COVID-conscious environment.         2. Product Integrity        Variable force springs are designed around the weight of the product they push. This ensures that the product is never slammed or damaged when it is...
Advantages of Qianye Cordless Spring Components
Advantages of Qianye Cordless Spring Components
All curtain cords, whether installed on the side, caught in curtains, or placed on the back, can be dangerous to children. It is best to replace all corded curtains with cordless curtains in houses where children live or visit, especially in children's bedrooms and play areas. Cordless roller blinds with either a spring system or an electric system can improve the safety of the home.        Cordless roller blinds with spring system are similar to movie curtains. They use the elasticity of the springs. Under the action of the spring components, the roller blinds can be balanced at any position and can be stopped at any time.        At present, most of the spring components on the market are wire spring cordless curtain systems, which have a relatively short service life and a high degree of force attenuation. When pulling down, the curtain stops at each clip, and when rising, pulling down makes the curtain bounce...
Pull Bead Roller Blinds and Cordless Roller Blinds
Pull Bead Roller Blinds and Cordless Roller Blinds
The roller blinds are blackout roller blinds, soft yarn roller blinds, and Shangri-La roller blinds in appearance. They are mainly corded and cordless. Roller shutters have many advantages such as beautiful and simple appearance, firm and durable structure, etc. Roller shutters are suitable for various places, especially for large-area glass curtain walls. When the roller blind fabric is put down, it can soften the indoor light, avoid the trouble of direct sunlight, and achieve a good shading effect. When the roller blind is raised, its volume is very small, so that it is not easy to be detected.        The bead roller blinds use the rope or chain to ascend and descend. The biggest problem of the rope/bead system is that the curtain will not be pulled when it is too big, and the rope will easily break. It is not very convenient to use, and the rope is easy to get dirty. It is very dangerous for...
Application of variable force spring in time-delayed shelf
Application of variable force spring in time-delayed shelf
Supermarkets and convenience stores can be seen everywhere. Now more and more people are developing retail. Traditionally, products on shelves are usually placed in order. Some merchants install automatic propellers. After customers buy products, the propellers will push The products at the back are automatically advanced, and when the customer wants to find this product, it is easier to see, which is convenient for the customer to find the desired product and stimulates the customer's desire to buy. Theft of small items in retail stores is a problem that occurs. An ideal form of anti-theft is to create time delays between the dispensing of multiple products. If there is a considerable delay between the distribution of individual products, thieves are less likely to steal the products.        A shelf-delayed pusher equipped with variable force springs can eliminate this problem. The propulsion system includes a pusher, a track and a stop mechanism. The propulsion system includes a resistance mechanism...
Ressorts à force constante appliqués dans les accessoires muraux
Ressorts à force constante appliqués dans les accessoires muraux
As more and more people spend more and more time using computers, computer users spend more time sitting or standing at their desks or workstations in front of devices. Keeping what experts call "the best ergonomic positioning" can improve energy levels and overall comfort. For this purpose, the input and output devices must be placed in appropriate positions. The proper position can reduce the muscle strain of the user's arm and effectively prevent various musculoskeletal diseases, including carpal tunnel syndrome, neck pain, and upper and lower back pain.   The attachment bracket can be used to facilitate the support and position adjustment of the fixed attachment. The attachment retainer allows simple three-dimensional adjustment of two such devices to place the devices in a more ergonomic relative position to meet the needs of various users and workspaces, and has a balancing mechanism for balancing the weight of fixed attachments.   The balance mechanism provided by the wall mounted accessories is superior to the traditional lifting system,...
Window spiral spring Product
 Ressort à force constante
Ressort à force constante
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Ressort de balai de charbon
Ressort de balai de charbon
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Ressort à force variable
Ressort à force variable
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Services d'assemblage et de montage
Services d'assemblage et de montage
Qianye Company fournit non seulement la production de ressorts de précision, mais se concentre également sur la conception structurelle et les solutions fonctionnelles de l'ensemble du système de ressorts, et peut fournir un ensemble complet de production et d'assemblage de systèmes.
 Ressort à torsion constante
Ressort à torsion constante
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Ressort de puissance
Ressort de puissance
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
Window spiral spring News
 Application of Variable Force Springs in Retail Displays
Application of Variable Force Springs in Retail Displays

Time:2022-9-3

Variable force springs are very common in the point-of-purchase or POP industry, especially in shelf pushers. Variable force springs provide variable force to precisely match increasing or decreasing force requirements, propelling the product horizontally forward. Due to their wide applicability, these springs can be seen in the tobacco, cosmetic, electronics and medical industries. So why use variable force springs in shelf thrusters?         1. Inventory Control        Variable force springs are commonly used in trays that push products forward in a controlled manner. Variable-force springs in the push-in trays aid product fronts, so the shelves are always well-stocked. These trays allow for more organized store inventory and help track inventory needs. This is even more critical in today's COVID-conscious environment.         2. Product Integrity        Variable force springs are designed around the weight of the product they push. This ensures that the product is never slammed or damaged when it is selected. Variable force springs allow most products to be pushed with a consistent force regardless of item weight. At Qianye Precision, we understand the importance of displaying products in high-end retail spaces. We take this into account in every design.         3. Customer Satisfaction Variable force springs make shopping easier for consumers because products are displayed in a more organized and aesthetically pleasing manner. Products include cosmetics, nutraceuticals and pharmaceuticals, beverages, food, and anything suitable for retail display.         In terms of the design of the variable force spring under consideration, because the...
 Types of Springs in Medical Devices
Types of Springs in Medical Devices

Heure:2022-9-14

Springs are integral components in the manufacture of many medical devices. Whether it’s for a surgical stapler or a medical monitor, the types of springs in medical devices are defined by a specific action or movement required for the application. Though relatively simple in its design, springs store the mechanical energy necessary for a wide range of medical devices, machinery, and equipment to function properly. Any type of surgical instrument, medical equipment or device that has a mechanism undoubtedly has a spring component. Spring material must be medical grade, and the design and function of any device must adhere to stringent regulatory requirements and guidelines as defined by the FDA. Booms, table and bed lifts, fluid control devices, wheelchairs, medical testing and monitoring equipment either fixed or mobile, MRI and X-ray machinery, dental x-ray with articulated arms, medical equipment drawer closing mechanisms, anesthetic infusion devices, sterilization valves, various implants, and shunt valves are all examples of medical devices that require springs to function. Manufacturers of medical devices and devices subsequently relied heavily on springs in a variety of applications. The medical industry relies on the same types of springs that most industries rely on—constant force springs, constant torsion springs, power springs. Constant force spring Constant force springs are coiled with stainless steel tape so that when coiled relative to being stretched, the spring relaxes in a low stress state. When it is unrolled, the restoring force comes mainly from the portion close to the unwinding spring coil. The resultant force is almost constant. The actuators that operate in the surgical...
 Do you know what springs are used as stop mechanisms?
Do you know what springs are used as stop mechanisms?

Heure:2022-9-14

We often find that the spring we make is wrongly used as a stop mechanism in the design. This design defect can occur in all types of springs, including constant force spring, constant torque spring and power spring. For example, consider a simple cable extension product in which the spring retracts the cable into the housing. If the spring is completely wound before the cable is fully deployed, the spring will be used as a stop mechanism. This action will damage the function of the spring and components and should be avoided at all costs. Here are some useful tips when considering the stop mechanism. Constant Force Spring Application:  Initial designs often show the inner end of a Constant Force Spring attached to its’ spool. This is not necessary.  If the spool is larger than the natural spring diameter, the spring will automatically fit tightly on the spool.  In the case when a screw is attached to the spool, additional concerns arise.  If the spring is pulled tight on the screw,  a hump will result that will not only make the retraction difficult but will cause a fracture point and reduce life cycles. To avoid this, we recommend that the spool maintain 1-1/2 wraps of spring material at the furthest extension.  If these additional wraps are not practical in the design, another method of stopping the rotation is required. Constant Torque Spring Applications:   This type of motor spring is commonly used to retract a cable or to keep a constant torque rotational force on a spool.  It is extremely important not...
 [Qianye precision]Physical design and recoil force of constant force spring
[Qianye precision]Physical design and recoil force of constant force spring

Heure:2022-9-15

 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.    Hooke's law does not apply to constant force springs because their recoil force remains constant over the entire range of motion. This is achieved through its unique physical design, which consists of thin and curly steel strip. The constant force spring is in a relaxed state when it is fully rolled up, and is loaded when it is partially or fully unfolded. After release, the spring rebounds by pulling the extended carbon belt back into the tight coil. Since the recoil force mainly comes from the part closest to the coiling roll, a constant force can be maintained.   Common applications of constant force...
 Produits d'application du ressort à force variable
Produits d'application du ressort à force variable

Heure:2022-9-14

   Variable force springs and variable torsion springs can expand negative gradients and positive gradients to form a single spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are no longer proportionally increased, but accompanied by various elastic force-displacement combinations, such as negative slope. Therefore, a stepped constant force can be achieved. Variable force springs and variable torsion springs can be customized for various elastic curve changes according to specific applications. What products can the curve changes of variable force springs be used for?      Pen Type Drug Syringe Application The spring exerts a constant force to keep the drug flow in place, preventing patient discomfort during use. It has a stretch at the end of the stroke to ensure that all of the medication can be fully injected.      up and down sliding door     When the door is closed, the spring force is less than the door weight; when the door is in the middle stroke, the spring force is equal to the door weight. When fully open, the force applied by the spring is greater than the weight of the door to ensure the door does not slip.      Shelf pusher      The spring outputs a variable force to match the number of displayed items. A large thrust can ensure that a large number of displayed items can be pushed smoothly, and a small thrust can effectively push small-quality items to avoid flattening of the exhibits.      Cordless curtains     Variable torque...
 Design and manufacturing method of constant force spring
Design and manufacturing method of constant force spring

Heure:2022-9-14

 Design and manufacture a complete set of constant force springs for a variety of applications in almost all industries, from medical care to aerospace and general household products. The constant force spring is different from the traditional spiral wound spring. They are made of pre tensioned high-yield metal strips (usually stainless steel) rather than wires. Constant force springs are classified as "tension springs". When winding, the metal strip resists uncoiling with nearly constant resistance. When extended, the internal stress of the metal resists any load force at a nearly constant rate. Once the spring extends to a length of 1.25 times its diameter, it reaches full load and produces a nearly constant force. According to the size of the spring and the load it supports, the fatigue life cycle of the constant force spring is between 2500 and 1000000 times.     Constant force springs are commonly used in automotive engineering, aerospace engineering, medical and retail. Some common applications are: Cable retractor, motor, spacecraft, fitness equipment, door closer, hose retriever, nuclear magnetic resonance scanner, X-ray machine, point of sale display, toys, furniture accessories, retractable tape measure or dog line, retractable vacuum cleaner line, etc.     If you choose a constant force spring for an application, you must first consider several factors. Material selection is important, as is the thickness and width of the metal strip. The most commonly used metal is grade 301 stainless steel because it can make consistent high-quality and strong constant force springs. Other materials are available, such as high carbon steel, Inconel, etc., which may...
 Advantages of Qianye constant force spring in technology
Advantages of Qianye constant force spring in technology

Heure:2022-9-14

Spring is a commonly used component in industry. It is used in all kinds of products, from aircraft and warships to mobile phones and cameras. Therefore, the production of spring has a history of hundreds of years. Constant force spring has the characteristic of maintaining constant force in long stroke. Its function can be applied to the application of products that need linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving, such as lifting doors and windows, computer display and fan height adjustment, store display shelf or motor carbon brush motor. On the market, constant force spring manufacturers generally use eight claw spring machine, which is called eight claw machine for short. The eight claw spring machine is continuously developed on the basis of three axes. The eight position claw arms of the eight claw spring machine can rotate 360 degrees in the forward and reverse directions. The working sequence of the curved arms is determined by the shape or angle of the cam plate, and then the auxiliary tools such as curve gauge, angle bender, collision knife or cutter are used to complete the processing of spring products. The surface of the constant force spring produced by the eight claw machine will be rough, the force value is unstable, it is easy to loosen the ring, and the service life is relatively short.         However, Qianye uses the spring coiling machine. The constant force spring produced by the spring coiling machine can meet the strength requirements in a limited space; Qianye also strengthens from two...
 Constant force spring design for adjustable desk and monitor stand
Constant force spring design for adjustable desk and monitor stand

Heure:2022-9-14

In order to conform to the height of ergonomics, adjustable desk and display bracket have been widely used in the market. These applications enable people to choose to work sitting or standing, and adjust the appropriate height of equipment to meet the needs of medical care. The application of these two products can not be separated from the constant force spring. Why is it inseparable? Because the function of lifting in the product is to use the principle of free lifting of constant force spring internally to design a lifter that can adjust the height at will. With the help of the tension of the spring, its height can be adjusted freely. Constant force springs are characterized by a large output force with little space requirement, applying an almost constant force throughout the stretch. The constant force spring also has the characteristics of short initial preload, that is, it can withstand the rated load at short elongation, and provide long elongation capability. All functions are ideal for use as a balancing function, not only for ergonomic height-adjustable desks and monitor stands, but also for various height-adjustment applications such as patient bedside tables, wall-mounted storage cabinets, monitor and keyboard integrations Medical workstation.     Furniture and Medical Device Design Engineers If you think a constant force spring is a good fit for your application, here are some factors to consider during the design phase of your project.       1. Load conditions     Constant force springs generate force as the material stretches. The rated maximum working length of the constant force spring. This means that the maximum...