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Why choose to use high cycle torsion springs
Why choose to use high cycle torsion springs
Garage doors use high cycle torsion springs for lifetime use It is important to ensure that the garage doors are in proper working order. Improving the cycle life of garage door torsion springs is an effective way to ensure a longer garage door life. A standard torsion spring has a service life of approximately 10,000 cycles, which equates to approximately 7 years of daily use. Increasing the cycle life of your torsion spring will not only reduce the chance of damage or damage, it will also prevent you from having to replace it sooner than expected. Correct Garage Door Torsion Spring Specifications for Protecting Doors Replacing the torsion spring with the proper size, too big or too small, will balance the door and make it secure again. The door lifts effortlessly and stays securely in place. A garage door opener may also need to be replaced if it is damaged by an oversized or undersized spring. How do I know...
Facteurs affectant la rupture des ressorts moteurs
Facteurs affectant la rupture des ressorts moteurs
The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it...
Deux aspects à considérer lors de la conception d'un ressort à force constante
Deux aspects à considérer lors de la conception d'un ressort à force constante
The constant force spring is made of stainless steel strip. The high strength steel strip is shaped by specific spring production equipment. When the external force is straightened, the hair strip will naturally roll back and produce elastic force. However, to achieve our goal, we can return to the designated starting point after displacement.     Constant force spring has the characteristics of maintaining constant force in a long stroke. Its function can be applied to the adjustment of lifting doors and windows, computer monitors and fans, shopping mall display shelves or motor carbon brush motors and other products that require linear motion such as round trip, sliding, stretching, homing, balance or force saving. So how to design the constant force spring in line with product performance ? We generally need to consider from two aspects :     1. Performance of constant force spring    The two most important properties of the constant force rod are elastic value and life. The thicker the...
Do you really understand the variable force spring?
Do you really understand the variable force spring?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
Small spring has great effect
Small spring has great effect
The reason why the world we live in is so orderly is that there are precise links between large and small objects. So many things in life are crucial. Whether they are large or small, they are indispensable to our life, but some small parts in life are unknown, but there are tens of thousands of them. The spring I know is also one of them. It always exists in a position that people can't see and does their own thing silently. Moreover, he exists everywhere in life, even if we don't know it. Today, I will explain the functions of these small springs. Spring is a kind of mechanical part that uses elasticity to work. Generally made of spring steel. Although the spring is small, as a general basic part, it has large quantity, wide range and complex varieties. It is used to control the movement of mechanical parts, mitigate impact or vibration, store energy, measure the size of...
[Qianye precision]Constant force spring design in 8 steps
[Qianye precision]Constant force spring design in 8 steps
 The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. Constant force spring has the characteristic of maintaining constant force in long stroke, and can be applied to products requiring linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving. For example, we go to the common fan lifting, store display shelves, tape measure, lifting doors and windows and computer monitor lifting. So if you choose a constant force spring suitable for your product, the design has the following 8 steps. 1. Material selection - most flat steel springs produced by Qianye precision are made of type 301 stainless steel. This material is the most readily available and predictable. Thousands of industry engineers can assist in...
[Précision Qianye] Avantages du ressort à force constante
[Précision Qianye] Avantages du ressort à force constante
 The unique quality of constant force spring makes it a perfect balance for heavy moving parts. If your equipment requires springs, consider constant force springs. This is a kind of tension spring. They do not obey Hooke's law, so their force remains unchanged, even when deflected. Constant force spring can be used in almost all kinds of products. Some of the largest consumers are medical device manufacturers. Machines, dental X-ray equipment - and almost any articulated and heavy equipment - are equipped with constant force springs. Smaller constant force springs for medical devices are also part of syringes and drug injectors. We can also find a large number of constant force springs in daily necessities, such as retractable key chain, retractable dog rope, vacuum cleaner, thread winder, safety belt, window balance system, indoor shutter and monitor lifting and so on. Due to the flat force curve of constant force spring, constant force spring is suitable for applications requiring stable motion range and constant load. To...
Design technology of high precision spring
Design technology of high precision spring
 Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring.       The design process of spring has the following points:      1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring.      2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...
Window spiral spring balance replacement Product
 Ressort à torsion constante
Ressort à torsion constante
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Services d'assemblage et de montage
Services d'assemblage et de montage
Qianye Company fournit non seulement la production de ressorts de précision, mais se concentre également sur la conception structurelle et les solutions fonctionnelles de l'ensemble du système de ressorts, et peut fournir un ensemble complet de production et d'assemblage de systèmes.
 Ressort à force constante
Ressort à force constante
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Service de conception d'optimisation
Service de conception d'optimisation
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Ressort de puissance
Ressort de puissance
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Ressort de balai de charbon
Ressort de balai de charbon
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
Window spiral spring balance replacement News
 Torsion springs: where are they used and why did you choose to utilize them?
Torsion springs: where are they used and why did you choose to utilize them?

Time:2022-12-1

There are many types of springs, but the most common are torsion springs. The design of torsion springs is optimized to maintain maximum rotational pressure between two surfaces, these helical or helical springs are usually adhered to the coils at both suspended ends. These ends are connected to external components, which are then rotated to apply bending stress. Unlike other springs, torsion springs are ideally balanced and able to withstand twisting, giving them a place in many industries. Made of various coated metals such as stainless steel, carbon, titanium, nickel or copper alloys, torsion springs are usually wound around a shaft to further increase its stability. The basic principle of a torsion spring is to retain energy as the spring assembly twists. When this is applied, torque is applied in the opposite direction to the deformation angle. This allows energy to be stored and released when necessary, and the torsion spring also secures the mechanism when necessary.       Torsion springs are used in many applications; especially those using pop-up styles. They are used in various clamps and specific door mechanisms such as those found in CD players. One of the most obvious uses of torsion springs is undoubtedly in a mousetrap, which relies entirely on a centrally located torsion spring. They also sit in the center of traditional clothing clips. They are also used in heavier cases such as garage door balancers or car trunk opening mechanisms. Even in ancient times, primitive torsion springs were used as part of the giant catapults (or trebuchets) that were later used...
 Avantages du ressort de balai de charbon Qianye dans le moteur
Avantages du ressort de balai de charbon Qianye dans le moteur

Heure:2022-9-14

There are many kinds of carbon brush springs. Wired carbon brush springs also have steel belt carbon brush springs. The linear type is mainly compression spring and torsion spring. These springs are traditional springs. At present, the more famous motor manufacturers or electrical appliance manufacturers have begun to use steel belt carbon brush coil spring in the motor. The traditional compression spring and torsion spring are relatively backward and are generally used in low-cost carbon brush devices. The only advantage is that the price is cheap, which is several times lower than that of steel strip spring. However, the use of traditional spring in medium and high-end motors greatly reduces the product quality and competitiveness. Compared with the motor using traditional spring, the coil spring motor is completely two different concepts and quality, and the sound produced by the operation of the two motors is also different, making the service life even more incomparable. The use of carbon brush spring greatly improves the service life and stability of the motor. The traditional type of spring is not only noisy but also environmentally friendly. However, there are few domestic manufacturers that can really do a good job in carbon brush spring. Carbon brush spring needs a long time of production experience to produce high-quality carbon brush spring. Shenzhen Qianye Precision Metal Co., Ltd. has more than ten years of product R & D, production and manufacturing experience, and various application designs and solutions of spring. The advantages of carbon brush spring produced by Qianye in motor application are as follows: 1 Shorten the outer diameter of the motor...
 Application of power spring in electric vehicle charging station
Application of power spring in electric vehicle charging station

Heure:2022-9-14

As the times change, gas stations are gradually replaced by electric vehicle charging stations. We have always been a natural partner for designers and manufacturers of electric vehicle charging stations, because they need to be compact, clean and provide trouble free cable management solutions for their electric vehicle charging stations around the world.   By applying our power spring to the retractable cable drum, the cable wear is reduced, the tangled cable is eliminated, and the cable can be neatly stored when not in use. In this way, we help EV charging station developers shape the future of safe and trouble free charging of electric vehicles. The natural expansion trend of the power spring gives a torque to the spindle or case, resulting in a usable torque. The generated torque is cumulative, so the torque will increase as the spring is tightened and decrease as the spring is loosened. Torque and total number of turns are the most important output requirements in the design of power spring. The performance of the power spring depends on the size of the spring material (thickness, width and length) and the available space (shell and spindle diameter).    Qianye precision can provide customized spring design solutions. Use our design to specify your requirements,as a spring manufacturer, our customized spring performance meets your expectations. Make the product balance various charging cables. When the user walks back to the charging end, the cable drum pulls back the middle of the charging cable. It makes it easier for users to return the charging cable to the charging station after charging the vehicle, which ensures that the...
 Does your nail gun have the problem of not hitting the nail?
Does your nail gun have the problem of not hitting the nail?

Time:2023-3-6

Because there is no tension in the constant force spring that pushes the nail, naturally, no nail can be driven. The pushing device of the nail gun uses the constant force spring, because the constant force spring has the characteristic of keeping the constant force in the long stroke, and it can achieve a very high elasticity output in a very small device space. The constant force spring in the nail gun cannot be pushed too small, otherwise it will be difficult to drive the nail inside into the substrate, but it cannot be too large either, otherwise the substrate will be damaged and cracked. So when it comes to choosing constant force springs, choose a spring manufacturer with good quality. More info: www.qianyespring.com E-mail: cici_cao@qianyejm.com Whatsapp: +86-183 7490 5808
 7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life

Heure:2022-9-15

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation.     4. Using The Right Material Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application.     5. Minimize Shock Loading Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring...
 A constant torque spring can play such a big role in the take-up device
A constant torque spring can play such a big role in the take-up device

Heure:2022-9-14

Constant torque springs can help take up the wire and are used in many products. All electrical products have a cord set that is connected to the power supply, but this power cord will bring some trouble to our arrangement. The function of the constant torque spring is this, it can bring a free shrinkage process to the electrical cord set , making it easy to take up the line, very practical. When the external force reverses the constant torque spring from the natural state to the output wheel, once the external force is removed, the constant torque spring will be rolled back to the natural state, and a constant torque will be generated in the output wheel at the same time. Constant torque spring can be used in automatic winding, balance weight and power source, such as automatic winding device of power line. Advantages of constant torque spring over power spring: 1. The torque will not change as the number of turns increases. 2. There is no limit on the number of available turns, and the design of multiple turns mostly adopts constant torque spring.  3. The number of invalid turns is less, more energy can be stored and the efficiency is higher. Many take-up devices on the market are prone to dislocation or jamming during take-up due to the improper selection of spring, resulting in confusion and low take-up efficiency. Shenzhen Qianye Precision Metal Co., Ltd. has been specializing in the production of spring for more than 20 years. Qianye precision spring engineers can help you improve and improve your products. Contact us at any stage of your project for expert help and technical...
 Common Applications of Double Torsion Springs in Medical Devices
Common Applications of Double Torsion Springs in Medical Devices

Time:2023-3-11

Double torsion springs are widely used in medical devices due to their unique mechanical properties and reliable performance. Some common applications of double torsion springs in medical devices include: Surgical Instruments: Double torsion springs are often used in surgical instruments such as scissors, clamps, and forceps. These springs help to provide tension and control the movement of the instrument. Medical Implants: Double torsion springs are used in medical implants such as bone plates, screws, and pins. These springs help to maintain the proper positioning of the implant and prevent it from moving or shifting. Drug Delivery Devices: Double torsion springs are used in drug delivery devices such as autoinjectors and insulin pumps. These springs help to provide the force needed to deliver the medication. Patient Monitoring Devices: Double torsion springs are used in patient monitoring devices such as blood pressure monitors and electrocardiogram (ECG) machines. These springs help to provide the necessary tension to ensure accurate readings.     Diagnostic Equipment: Double torsion springs are used in diagnostic equipment such as ultrasound machines and X-ray machines. These springs help to ensure that the equipment is properly positioned and stable during use. Prosthetics: Double torsion springs are used in prosthetics such as artificial limbs and joints. These springs help to provide the necessary tension and flexibility needed for natural movement. Overall, double torsion springs play a critical role in the performance and reliability of many medical devices. Their unique mechanical properties, including their ability to store and release energy, make them an essential component in the design of these devices.
 Do you really understand the variable force spring?
Do you really understand the variable force spring?

Heure:2022-9-15

The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid in front-facing the product, allowing shelves to look stocked at all times. These trays allow for a more organized store inventory, as well as assist in keeping track of inventory needs. Variable Force springs are designed around the weight of the products they are pushing. This means that they are always designed in a way where the product never gets slammed or compromised while being selected. These springs allow for most any product to be pushed consistently, regardless of the weight.  Allow for the product to be shopped hassle–free by the customer. Products include cosmetics, health/medicines, beverage, food and much...