Constant force spring mechanism

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How to get the most out of your device with Variable Force Spring: If you're looking for ways to get the most out of your variable force spring, you've come to the right place! We will take you to understand. What is a variable force spring and what are its uses? A variable force spring is a device that allows a user to adjust the amount of force applied to a plunger. This type of spring is often used in medical devices, such as syringes, to ensure a consistent level of force is applied with each use. How do you maximize the performance of your variable force spring? There are a few things you can do to maximize the performance of your variable force spring. First, make sure that the spring is properly aligned with the moving parts it is supposed to be interacting with. Also, make sure that there is no debris or other obstructions in the way. Finally, make sure that the spring is properly lubricated. What are some of the...

Analisi sulle cause di guasto delle spazzole di carbone del gruppo elettrogeno: In recent years, several safety briefings have successively reported shutdown accidents caused by carbon brush or rotor collector ring failure of large generator units, resulting in great economic losses to the enterprise.Carbon brushes are motor brushes. Improper maintenance and use of the carbon brush of the generator set during operation will cause accident load reduction or even shutdown. Factors leading to carbon brush fault Electromagnetic factors : when reactive or excitation current is adjusted, the spark of carbon brush has obvious change. When the exciter commutates, the contact between the carbon brush and the commutator is not good, and the contact resistance is too large ; the uneven thickness of the oxide film of the rectifier or slip ring causes the unbalanced distribution of carbon brush current ; or sudden change of load and sudden short circuit lead to abnormal voltage distribution between commutators ; unit overload and imbalance ; carbon brush selection is unreasonable, carbon brush spacing...

How long can constant force spring be used ?: Constant force spring, also known as hair spring, is made of stainless steel strip. The force added to the spring determines the diameter, force and life of the spring. The action of constant force spring is similar to that of stretching ribbon. The spring stretches and rolls back, and the working part is tangent to the spring ' s own circle. As long as the diameter of the spring is certain, the force of the spring is constant. According to the application principle of constant force spring, constant force spring can be divided into linear constant force spring and rotational constant torque spring. When linear stretching force units are : kg, Newton, pounds, etc. Then how long can the constant force bar be used ? The life of the constant force bar is limited, and the life requirement of the spring should be considered when designing the constant force bar. This step is important because it affects the...

How to make the constant force spring produce more force: A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces. When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs. 1、 Back to back method The back-to-back method uses two...

Qianye precision ha sviluppato una soluzione ottimizzata per molle di potenza: The power spring is formed by winding the steel belt on the mandrel to produce a compact power source, which can have mechanical functions such as driving, tensioning and loading, recovery and automatic rewinding. Qianye Precision Co., Ltd. is one of the leading manufacturers of steel strip springs in the world. It has developed a variety of power springs for many interesting application examples. Let's give some development cases to industrial engineers for reference. The power spring can store the driving force. When it is applied to pen type drug syringes, the power spring can accurately generate the driving force matching with the sliding force of the traditional syringe needle tube, so as to completely inject drugs. When it comes to the position movement and height adjustment of machines and equipment, the most important thing is accurate positioning performance and operation convenience. Qianye precision is the power spring of the stay wire positioning encoder for position mobile applications, which has excellent precision positioning performance. The power spring has retractable function...

7 consigli per massimizzare la vita del ciclo primaverile: Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you! 1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life. 2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability. 3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time....

[Qianye Precision]Advantages of constant force spring: The unique quality of constant force spring makes it a perfect balance for heavy moving parts. If your equipment requires springs, consider constant force springs. This is a kind of tension spring. They do not obey Hooke's law, so their force remains unchanged, even when deflected. Constant force spring can be used in almost all kinds of products. Some of the largest consumers are medical device manufacturers. Machines, dental X-ray equipment - and almost any articulated and heavy equipment - are equipped with constant force springs. Smaller constant force springs for medical devices are also part of syringes and drug injectors. We can also find a large number of constant force springs in daily necessities, such as retractable key chain, retractable dog rope, vacuum cleaner, thread winder, safety belt, window balance system, indoor shutter and monitor lifting and so on. Due to the flat force curve of constant force spring, constant force spring is suitable for applications requiring stable motion range and constant load. To...

[Qianye precision]Understand all aspects of power spring: What is a power spring? 1. The power spring is a coil spring, which is made of stainless steel band. Power springs store and release rotational energy in the form of torque through a central mandrel or spring housing. 2. The power spring has a power rotation torque in a limited space when working, and is usually used for cable reels, dog leashes, medical equipment, etc. 3. Power springs are also called clock springs, coil springs, and helical torsion springs. 4.Power springs are divided into conventional power springs and prestressed power springs. Pre-stressed power springs Compared to traditional power springs, pre-stressed power springs increase the recoil process and can provide 25-55% greater output than traditional power springs. What are the advantages of a power spring? 1. High torque transmission per unit deflection. 2. Normal residual stress. ...

Constant force spring mechanism Product

Molla a forza costante: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Servizio di progettazione di ottimizzazione: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Servizi di montaggio e montaggio: Qianye Company non fornisce solo la produzione di molle di precisione, ma si concentra anche sulla progettazione strutturale e sulle soluzioni funzionali dell'intero sistema di molle e può fornire un set completo di produzione e assemblaggio del sistema

Molla a torsione costante: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Molla a forza variabile: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Molla per spazzole di carbone: Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...

Constant force spring mechanism News

Molla a forza costante per realizzare un movimento regolare del tavolo di scansione CT: We are familiar with CT scanner. Now when we go to the hospital for examination, we often hear the doctor say "take a film first". This film generally refers to CT. Doing CT is not only for the safety of patients, but also for the safety of doctors. CT is much clearer than X-ray film. At the same time, there are many diseases that cannot be seen on B-ultrasound and can be diagnosed by CT. At present, CT is the most widely used imaging examination under medical treatment and the most valuable examination for clinical information. When you go to take CT, you lie down on the scanning table, and the scanning table will automatically move smoothly and accurately locate the position. Have you ever thought about this problem because you want to relieve tension? The CT scanner table can move smoothly and accurately because of the role of the constant force spring in it. Some little friends may not know what the constant force spring is. When it comes to the spring, everyone must think it is the traditional linear spring. In fact, it is not. Constant force spring is made of stainless steel strip. The high-strength steel strip is shaped through specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force, However, to achieve our goal, we can return to our designated starting point after the shift. The constant force spring can achieve extremely high elastic output in a very small device space. Its function can be applied to products requiring linear motion such...

Power spring used in automobile safety belt: Safety belt is equal to life belt. Everyone should see the painful accidents caused by not wearing safety belt. I believe everyone is familiar with the car safety belt. It is a safety device to avoid rushing out of the car during collision and causing death and injury. Automobile safety belt is recognized as the cheapest and most effective safety device, and it is also a necessary safety configuration. In a typical safety belt system, the safety belt is connected with a retractor. The core component of the retractor is the reel, which is connected with one end of the safety belt. Inside the retractor, with the help of the action of the power spring, the webbing can expand and contract freely with the movement of the user's body without loosening the webbing. In case of emergency braking, collision or sharp change of vehicle driving state, the sensitive element in the retractor will lock the reel to fix the webbing at a certain position and bear the load imposed on the webbing by the user's body. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store torque. When the external force disappears, the spring will produce torque on the shaft or spring box. Qianye has made technical product updates for power springs. First of all, our company...

Design e funzione della doppia molla o della molla della spazzola del motore: One of the most unique spring designs is called a twin spring. Its name is derived from the characteristic of having two springs formed from the same strip of stainless steel material. These custom springs are intended to work together, in unison, doubling the force of a single spring. Twin springs are a version of a constant force spring, providing constant force throughout the travel length. The area between the two coils is referred to as the saddle area, which is formed to fit over the part or component that is being pushed. The saddle can also be cut-out to provide access to the component and is best designed when assigned a dimension to fit over that specific part. It can be located at different heights between the coils for ease of assembly or as an indicator for direction. Twin springs are used in a wide range of applications where available space is limited and a relatively strong force is required. Medical devices and surgical mechanisms incorporate this design to push or feed surgical staples in disposable skin staplers. Electric motors utilize the twin spring to provide a constant force on the carbon brush, extending the life of the motor and increasing reliability and overall quality. These springs are also referred to as motor brush springs. Advantages of twin spring: 1. Under the same elasticity, the double winding spring saves volume. 2. Because the shape is symmetrical, the output is more stable. 3. Increase the length of available carbon brushes. ...

The Advantages of Torsion Springs over Other Spring Types: Springs are essential components in many mechanical systems, serving to store and release energy in response to applied forces or changes in position. There are various types of springs available, including compression springs, extension springs, and torsion springs. In this article, we will focus on the advantages of torsion springs over other spring types. What are Torsion Springs? Torsion springs are a type of helical spring that exert torque or rotational force when twisted. They work by storing mechanical energy when twisted, which can be released when the torque is released. Torsion springs are commonly used in a wide range of applications, including garage doors, clothespins, and balance scales. Advantages of Torsion Springs: Greater Load-Bearing Capacity: Torsion springs have a greater load-bearing capacity than other spring types. This is because the load is distributed more evenly across the coils, allowing for greater force to be applied without causing damage to the spring. The ability to withstand higher loads makes torsion springs an excellent choice for heavy-duty applications. Compact Size: Another advantage of torsion springs is their compact size. Torsion springs can store a considerable amount of energy in a small space, making them ideal for applications where space is limited. This is because torsion springs store energy by twisting, rather than compressing or extending, which means they do not require as much space as other spring types. Greater Durability: Torsion springs are also more durable than other spring types. This is because they are typically made from high-quality materials that are resistant to...

What are Torsion Springs and How Do They Work: Torsion springs are mechanical components that store and release rotational energy. They are used in a wide range of applications, from simple door hinges to complex machinery. Torsion springs work by twisting or rotating around their center axis, generating torque or rotational force. The basic design of a torsion spring consists of a helical coil of wire with arms extending from each end. The ends of the arms are attached to other components, such as a shaft or a hinge, which creates a rotational force when the spring is twisted. When the torsion spring is rotated, the coils wind up, storing potential energy. The stored energy is then released as the spring unwinds, generating torque in the opposite direction. The amount of torque generated by a torsion spring depends on several factors, including the wire diameter, coil diameter, number of coils, and the type of material used. Thicker wire diameters and smaller coil diameters will produce stronger torsion springs, while a larger number of coils will produce a weaker torsion spring. Materials commonly used for torsion springs include high-carbon steel, stainless steel, and music wire. Torsion springs are used in many different industries and applications. They can be found in everything from automotive suspensions and aerospace systems to garage door hinges and mousetraps. Torsion springs are often used in applications where space is limited, as they can generate significant torque in a compact package. Overall, torsion springs are an essential component in many mechanical systems, providing rotational force and energy storage capabilities. They come in...

Power spring in the design of the car covers: Car covers are commonly used automotive protective articles, but the folding and storage of car covers is a troublesome thing. In order to solve this problem, invention lovers have done a lot of useful exploration and put forward many solutions. One kind of scheme is to use power to drive the reel to directly roll up the car cover cloth. Using the reel to directly roll up the car cover cloth can achieve the purpose of rapid retraction of the car cover, but there are the following problems in actual use: first, the winding and friction of the reel when directly rolling up the car cover cloth wear the car cover cloth greatly; second, in order to adapt to the width of the car cover cloth, the width of the car cover retracting device must be close to the width of the car cover cloth. If it is too narrow, it will increase the winding of the car cover cloth, so the shape of the car cover retracting device is larger, It reduces the convenience of use: Third, it may not be able to completely stow the hood cloth. Only one power spring is needed to solve the above series of problems. The power spring designed by Qianye precision can be applied to the car cover. The power spring retracts the car cover to realize the rapid retraction of the car cover. At the same time, it solves the problems of large wear, large device shape and high operation intensity caused by the direct retraction of the car cover cloth by the reel, as well as the problem...

Applicazione della molla a forza costante nelle apparecchiature mediche: A support device for assisting a patient is used to assist the movement of a patient at the patient support device. In the prior art, a caregiver would operate a patient lift or motor by guiding the lift to raise or lower the patient at the patient support. Such manipulations often require the precise manipulation of heavy forceps and motors by a paramedic to help the patient move around the patient support. The support means may incorporate a constant force spring design, the support structure comprising a base and an upper portion extending upwardly from the base. The constant force spring assembly may include a carrier slidably coupled to the base secured to a first end of the carrier. The base may include channels that guide sliding movement of the carrier relative to the base of the support structure. The constant force spring assembly may also include a spool and a motor configured to drive the spool. The auxiliary belt may be secured to the spool so that the auxiliary belt is wound and unwound from the spool in response to a motor driving the spool. And the motor can be fixed to the carrier to move with the carrier. Constant force springs get their name because their motion force is constantly applied. The load is determined by the width and thickness of the material and the diameter of the coil. The tightly wound rollers work in a linear motion, not obeying Hooke's law (F=kX), but constantly generating forces as they deflect.These springs provide...

Fall Arrester using Qianye power spring: The fall arrester is also called the speed difference device, which is a protective product. It is suitable for safety protection when the crane is hoisted to prevent the suspended workpiece from accidentally falling. It can effectively protect the life safety of ground operators and the damage of the suspended workpiece. It is used in metallurgical automobile manufacturing, petrochemical industry, engineering construction, electric power, and ships. , Communications, pharmacy, bridges and other high-level workplaces. The protective effect of the protective device product must pass. The power spring has a retractable function and is an ideal part of the gravity dissipator used in the dropper. The anti-fall system is connected between the fixed points of the cable harness, and they can stop the user from falling in the first time. Even when the power spring is fully deployed, the gravity dissipator of the dropper can prevent the user from being hit in the event of a fall. The advantages of Qianye power springs are divided into natural power springs and pre-force power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. When using Qianye power spring as its parts in normal use, the safety rope will expand and contract freely with the human body. Under the action of the mechanism in the device, it is in a semi-tensed state, so that the operator has no sense of worry. In the event of a fall, the pulling speed of the safety rope will be significantly increased,...

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