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Why choose to use high cycle torsion springs
Why choose to use high cycle torsion springs
Garage doors use high cycle torsion springs for lifetime use It is important to ensure that the garage doors are in proper working order. Improving the cycle life of garage door torsion springs is an effective way to ensure a longer garage door life. A standard torsion spring has a service life of approximately 10,000 cycles, which equates to approximately 7 years of daily use. Increasing the cycle life of your torsion spring will not only reduce the chance of damage or damage, it will also prevent you from having to replace it sooner than expected. Correct Garage Door Torsion Spring Specifications for Protecting Doors Replacing the torsion spring with the proper size, too big or too small, will balance the door and make it secure again. The door lifts effortlessly and stays securely in place. A garage door opener may also need to be replaced if it is damaged by an oversized or undersized spring. How do I know...
ゼンマイの破断に影響を与える要因
ゼンマイの破断に影響を与える要因
The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it...
定荷重ばねの設計で考慮すべき 2 つの側面
定荷重ばねの設計で考慮すべき 2 つの側面
The constant force spring is made of stainless steel strip. The high strength steel strip is shaped by specific spring production equipment. When the external force is straightened, the hair strip will naturally roll back and produce elastic force. However, to achieve our goal, we can return to the designated starting point after displacement.     Constant force spring has the characteristics of maintaining constant force in a long stroke. Its function can be applied to the adjustment of lifting doors and windows, computer monitors and fans, shopping mall display shelves or motor carbon brush motors and other products that require linear motion such as round trip, sliding, stretching, homing, balance or force saving. So how to design the constant force spring in line with product performance ? We generally need to consider from two aspects :     1. Performance of constant force spring    The two most important properties of the constant force rod are elastic value and life. The thicker the...
可変力バネって本当に理解できますか?
可変力バネって本当に理解できますか?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
小さなバネが効果絶大
小さなバネが効果絶大
The reason why the world we live in is so orderly is that there are precise links between large and small objects. So many things in life are crucial. Whether they are large or small, they are indispensable to our life, but some small parts in life are unknown, but there are tens of thousands of them. The spring I know is also one of them. It always exists in a position that people can't see and does their own thing silently. Moreover, he exists everywhere in life, even if we don't know it. Today, I will explain the functions of these small springs. Spring is a kind of mechanical part that uses elasticity to work. Generally made of spring steel. Although the spring is small, as a general basic part, it has large quantity, wide range and complex varieties. It is used to control the movement of mechanical parts, mitigate impact or vibration, store energy, measure the size of...
[Qianye 精度] 8 段階の定荷重ばね設計
[Qianye 精度] 8 段階の定荷重ばね設計
 The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. Constant force spring has the characteristic of maintaining constant force in long stroke, and can be applied to products requiring linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving. For example, we go to the common fan lifting, store display shelves, tape measure, lifting doors and windows and computer monitor lifting. So if you choose a constant force spring suitable for your product, the design has the following 8 steps. 1. Material selection - most flat steel springs produced by Qianye precision are made of type 301 stainless steel. This material is the most readily available and predictable. Thousands of industry engineers can assist in...
[Qianye Precision]定荷重ばねの利点
[Qianye Precision]定荷重ばねの利点
 コンスタント フォース スプリングの独自の品質により、重量のある可動部品に最適なバランスを実現します。装置にスプリングが必要な場合は、定荷重スプリングを検討してください。引っ張りばねの一種です。それらはフックの法則に従わないため、そらされても力は変化しません。定荷重ばねは、ほぼすべての種類の製品に使用できます。最大の消費者の一部は医療機器メーカーです。機械、歯科用 X 線装置、およびほぼすべての多関節式重機には、定荷重ばねが装備されています。医療機器用の小型の定荷重ばねは、注射器や薬剤注射器にも使用されています。また、格納式キー チェーン、格納式ドッグ ロープ、掃除機、糸巻き機、安全ベルト、ウィンドウ バランス システム、室内シャッター、モニターの昇降など、日常の必需品にも多数の定荷重ばねが使用されています。コンスタント フォース スプリングのフラットなフォース カーブにより、コンスタント フォース スプリングは、安定した動作範囲と一定の負荷を必要とする用途に適しています。に...
高精度ばねの設計技術
高精度ばねの設計技術
 Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring.       The design process of spring has the following points:      1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring.      2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...
Window spiral spring balance replacement Product
 パワースプリング
パワースプリング
特徴: パワー スプリングは鋼帯で巻かれています。外径を制限するためにスプリングボックスが必要です。スプリングの中心はシャフトに接続されています。シャフトとスプリングが互いに回転するように外力が加えられると、スプリングはシャフトに巻き付けられてねじれが蓄積され、外力がなくなると、スプリングはシャフトまたはスプリングボックスにねじれを発生させます。利点:パワースプリングは、リラックスした形状に応じて、天然パワースプリングとプレストレストパワースプリングに分けられます。それに対し、プリフォースタイプのパワースプリングは25%~55%ほど多くのトルクを蓄えることができ、より効果的なターンが得られます。製品製作範囲:厚さ0.05~0.85mm、幅2.0~60mm。シーンの原理:高精度のペン型注射器は、独自のパワースプリングを使用して、少量で高精度の薬物投与を提供します。一定量の薬がバネの力で体内に注入され…
 カーボンブラシスプリング
カーボンブラシスプリング
特徴: 1.一定の力により、カーボンブラシと整流子の長さに関係なく、圧力は同じままです。 2. 一定の力のばねはカーボン ブラシの損失を減らし、カーボン ブラシの生命を延長し、電流損失を減らします。へ 3. 小型モータは、モータの外径を小さく設計できます。 4.カーボンブラシの長さを長くすることができます。 5.より大きな整流子を使用できます。 6.火花を減らし、電磁干渉を減らします。シングル ロール カーボン ブラシの定荷重スプリング 1. カーボン ブラシの幅 2. カーボン ブラシの高さ: スプリングの幅は、カーボン ブラシの高さよりも小さくする必要があります 3. アブレイダブル カーボン ブラシの長さ: スプリング ストロークは、アブレイダブルの長さよりも大きくする必要がありますカーボン ブラシ 4. カーボン ブラシと整流子に必要な接触圧力: 必要なばね力 二重巻きカーボン ブラシの定荷重ばね 1. カーボン ブラシの幅 2. カーボン ブラシの高さ: ばねの幅は、...
 定荷重ばね
定荷重ばね
特徴:コンスタントフォース(コンスタントフォース)スプリングはステンレス鋼帯を巻いたものです。高強度鋼帯は、特定の製造用ばね装置によって成形されます。外力がそれらをまっすぐにすると、バネは自然に巻き戻り、弾力性を生み出しますが、私たちに届きますゴールは、シフトされた後、指定した開始点に戻ることができます。利点: 従来のワイヤ スプリングに対するコンスタント フォース スプリングの利点: 1. 非常に小さな設置スペースで、非常に高い弾性出力を実現できます。 2. すべてのストロークで一定の弾力性を維持します。 3.プリストロークストロークが短く、必要な弾力性を得るために必要なストロークはわずかです。 4.元の長さはワイヤースプリングよりも短く、ストロークは無制限です。 Dingli Clockwork の製造範囲: 厚さは 0.05 ~ 0.85 mm、幅は 2.0 ~ 60 mm です。シーンの原理:定荷重ばねは、長いストロークで一定の力を維持する特性があり、...
 最適化設計サービス
最適化設計サービス
製品のアイデア、設計から完成品の製造まで、お客様がそれらを完成させるのを支援し、お客様がスプリングの使用に関する専門的な観点から製品を最適化し、製品開発をスピードアップし、市場投入までの時間を短縮するのに役立ちます。スプリング コンポーネントの設計、製造、最終組み立ての初期段階から、顧客は Qianye が得られる利点を選択します。 1. 製品開発時間を節約する 2. さまざまなソリューションを提供し、目的の最適化ソリューションを選択する 3. 製品に最適なスプリングを選択する 4. 生涯にわたってサービスを提供し、テクニカル サポートを満足させます。
 可変力バネ
可変力バネ
特徴: 可変力ばねと可変ねじりばねの外観は、定荷重ばねと定ねじりばねに非常に似ています。可変力ばねと可変ねじりばねは、従来のばねに対するフックの法則の影響を打ち破ることができるため、ストロークと力は比例して増加しなくなりますが、負の勾配の段階的な一定の力など、さまざまな弾性力と変位の組み合わせを実現できます。エンジニアリング要件については、弾性力と変位ストロークの関係を使用して、特定のアプリケーションでのさまざまな弾性曲線の変化を設計します。さまざまな可変力ばね、可変ねじりばねのアプリケーション設計、およびソリューションがあります。可変力ばねと可変ねじりばねの製造範囲:厚さは0.05〜0.85mm、幅は2.0〜65mmです。
 組み立ておよび取り付けサービス
組み立ておよび取り付けサービス
Qianye Company は、精密ばねの製造を提供するだけでなく、ばねシステム全体の構造設計と機能ソリューションにも焦点を当てており、システムの製造と組み立ての完全なセットを提供できます。
Window spiral spring balance replacement News
 Application of variable force spring in time-delayed shelf
Application of variable force spring in time-delayed shelf

時間:2022-9-14

Supermarkets and convenience stores can be seen everywhere. Now more and more people are developing retail. Traditionally, products on shelves are usually placed in order. Some merchants install automatic propellers. After customers buy products, the propellers will push The products at the back are automatically advanced, and when the customer wants to find this product, it is easier to see, which is convenient for the customer to find the desired product and stimulates the customer's desire to buy. Theft of small items in retail stores is a problem that occurs. An ideal form of anti-theft is to create time delays between the dispensing of multiple products. If there is a considerable delay between the distribution of individual products, thieves are less likely to steal the products.        A shelf-delayed pusher equipped with variable force springs can eliminate this problem. The propulsion system includes a pusher, a track and a stop mechanism. The propulsion system includes a resistance mechanism connected to the track and the pusher, and controls the forward movement of the pusher along the track, thereby controlling the speed at which the product is propelled for retrieval by the consumer. When engaged, the stop mechanism prevents the pusher from advancing the product, and the indexing mechanism also limits the forward travel of the pusher to a discrete distance.        The variable force spring can expand the negative gradient and the positive gradient into a spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are...
 3 種類のばねといくつかの一般的な用途
3 種類のばねといくつかの一般的な用途

時間:2022-9-14

Smooth Range of Motion: Constant Force Springs Constant force springs provide a smooth range of motion and constant load, meaning they do not follow Hooke’s law. They are uniform in length and coiled into a permanent diameter. Constant force springs are frequently used for applications that require counterbalancing, including windows. In fact, window balance springs are one of our most successful products. In addition, the springs we manufacture are often designed for medical devices and aerospace applications. Their smooth range and steady motion control enhance instrument articulation.   High Torque with Little Rotation: Spiral Torsion Springs Spiral torsion springs are another popular product we manufacture.These springs are ideal for applications that require high torque and less than 360 degrees of rotation. (270 degrees maximum is preferred). Spiral torsion springs are commonly used in applications that require a “return to center” function, like a medical instrument joystick. They’re also ideal for electric motors and automotive applications. If your application requires this “return to center” function, developing a custom spiral torsion spring may be the best solution. Torque with Significant Rotation: Power Springs Power springs (also referred to as clock springs) are appropriately named due to their rotational energy that takes the form of torque. The torque increases as the spring is wound tighter. They are wound around an arbor or shaft and are retained in a housing. Their large rotation capabilities make them an ideal spring for a number of automotive applications or medical devices. Power springs are also frequently used for counterbalance mechanisms in industrial sectors. Custom vs. Stock Springs: Which are Best for You? As you begin to develop...
Qianye Precision の工業用ドアの設計
Qianye Precision の工業用ドアの設計

時間:2022-9-14

As the building access door of modern plant, the industrial door must be familiar to everyone. The industrial door has a variety of lifting door modes. It slides upward according to the track installed on the wall, which is fast and stable. At present, the industrial door mainly uses the torsion spring balance system to stabilize the industrial door in the process of operation, so that it can be opened quickly.   Principle of torsion spring balance system: torsion spring balance is the principle that the weight of the door body is balanced by the torsion torque of the torsion spring. The torsion spring balance system of industrial doors is mainly composed of supporting seat shaft, spring, wire hub, steel wire rope and other components, in which the material of torsion spring is more important. Generally speaking, the torsion spring of the torsion spring balance system needs to be made by computer-aided design and professional equipment.   Industrial door balance system analysis what are the small problems of torsion spring balance? In practice, it is difficult to meet the standard requirements due to the influence of spring material and manufacturing process. When the area and weight of the door are increased, the diameter of the torsion spring and the diameter of the steel wire will be thickened, which will affect the sensitivity of the balance of the torsion spring and increase the difficulty in adjustment. The installation of torsion spring balance on the door opening with large height width ratio increases the difficulty in designing the torsion spring balance due...
 可変力バネって本当に理解できますか?
可変力バネって本当に理解できますか?

時間:2022-9-15

The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid in front-facing the product, allowing shelves to look stocked at all times. These trays allow for a more organized store inventory, as well as assist in keeping track of inventory needs. Variable Force springs are designed around the weight of the products they are pushing. This means that they are always designed in a way where the product never gets slammed or compromised while being selected. These springs allow for most any product to be pushed consistently, regardless of the weight.  Allow for the product to be shopped hassle–free by the customer. Products include cosmetics, health/medicines, beverage, food and much...
 Qianye の革新的なパワー スプリングはホース リールで重要な役割を果たします
Qianye の革新的なパワー スプリングはホース リールで重要な役割を果たします

時間:2022-9-14

Hose Reel is also called pipe winder, Winder, reel, drum and air drum. Among many working equipment, the pipe winder is a very labor-saving and convenient long-distance energy transmission device. Its basic structure consists of hose, power spring, rotating shaft and other safety mechanisms.         The power spring of the hose reel can stretch and shrink the pipeline, intensively manage various energy pipelines, and change the previous phenomenon that the pipeline, power plug, oxyacetylene pipeline, bulb, spray gun and other tools are scattered in disorder. It can be used alone or in combination, which greatly saves the factory space, beautifies the working environment and improves the grade of the enterprise. Improve the working environment. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store torque. When the external force disappears, the spring will produce torque on the shaft or spring box. The tension on the spring has been pre loaded at the factory, and the spring produced by an improperly selected manufacturer may become unstressed or have excessive tension. Too much tension will lead to too fast and fierce retraction. At the same time, the service life will be relatively short, and the elasticity will soon fail.         Our company has made technical product updates for power springs. First of all, our company adopts 301 stainless steel with...
 ゼンマイの破断に影響を与える要因
ゼンマイの破断に影響を与える要因

時間:2022-9-15

The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it is applied to the product. Once the scroll spring breaks, its service life will end. If spring manufacturers choose general materials and immature production technology, the service life of products will be greatly reduced. There are many factors leading to its rupture, mainly including the following factors: wrong scheme design, shortcomings of raw materials, poor production and processing and so on. The quality of power spring determines the quality of products and user experience. Take the dog leasher with scroll spring as an example. With the increasing improvement of living standards, raising pets has become a fashion. In the process...
 Custom springs for medical devices
Custom springs for medical devices

時間:2022-9-14

For most of the past two decades, the medical device industry has been booming. Healthcare research has led to the rapid expansion of specific devices used to treat medical needs, from rare to common. These devices range from simple to surprisingly complex, often including automatic sensors, computer monitoring, and even remote monitoring by healthcare providers. When you are designing for a new medical device, it is essential to consider the components you must put together and the system they will create. This means breaking down your design to a level where you can visualize the components that need to go into the project. This means designing each spring assembly individually after evaluating the available options. To help you solve this problem, here are the four most commonly used springs for medical devices and their current common applications.    Constant force springs Constant force springs provide a smooth range of motion and a constant load in either extending or retracting direction. This spring design has no inertia to overcome when considering the initial position forces. Constant force springs are compact and mount easily to existing hardware. These types of springs can eliminate the need for costly and complicated motors, thus decreasing device size and cost.   Spiral torsion springs Spiral torsion springs are normally used in applications requiring less than 360 degrees of rotation. They are generally used to obtain a large amount of torque through a small amount of rotation. Spiral torsion springs allow for rotation in two directions and a “return to center” capability, like a dental X-ray head unit.   Spring reels Spring powered...
 薬物送達デバイスの可変力ばね
薬物送達デバイスの可変力ばね

時間:2022-9-14

Devices for automatically delivering drugs, such as automatic syringes, are known as convenient and safe means of protection for patients to manage different drugs themselves. For safety reasons, many devices for delivering drugs include covers and other devices that protect users before and after use, such as injection needles. Different devices for transporting drugs are different in their overall design settings. They all have a mechanism for automatically transferring the contents of pre filled and pre filled containers, and there is no need to manually force the contents of the containers into the patient through the transmission components, namely needles and nozzles. Automatic delivery mechanisms in devices used to deliver drugs usually include compression coil springs. The challenge in the design of such springs is to balance the need for sufficient force at the end of the stroke and the need for less force during storage that will overload other parts of the device (when the spring is fully compressed).   The problems caused by conventional coil springs in drug delivery devices can be overcome by variable force springs. A novel device for delivering drugs, which includes an elastic member (60), a driving mechanism (50), a holding mechanism (40) and a starting mechanism, the driving mechanism has one end connected to a stop and a second end operably connected to the elastic member, the holding mechanism is used to loosely hold the driving mechanism in the first position, where in the elastic member has accumulated energy, The starting mechanism is operably connected to the holding mechanism for releasing the driving mechanism...