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Advantages of Qianye carbon brush spring in motor
Advantages of Qianye carbon brush spring in motor
There are many kinds of carbon brush springs. Wired carbon brush springs also have steel belt carbon brush springs. The linear type is mainly compression spring and torsion spring. These springs are traditional springs. At present, the more famous motor manufacturers or electrical appliance manufacturers have begun to use steel belt carbon brush coil spring in the motor. The traditional compression spring and torsion spring are relatively backward and are generally used in low-cost carbon brush devices. The only advantage is that the price is cheap, which is several times lower than that of steel strip spring. However, the use of traditional spring in medium and high-end motors greatly reduces the product quality and competitiveness. Compared with the motor using traditional spring, the coil spring motor is completely two different concepts and quality, and the sound produced by the operation of the two motors is also different, making the service life even more incomparable. The use of carbon brush spring greatly improves the service life and stability...
Qianye innovative power spring plays an important role in Hose Reel
Qianye innovative power spring plays an important role in Hose Reel
Hose Reel is also called pipe winder, Winder, reel, drum and air drum. Among many working equipment, the pipe winder is a very labor-saving and convenient long-distance energy transmission device. Its basic structure consists of hose, power spring, rotating shaft and other safety mechanisms.         The power spring of the hose reel can stretch and shrink the pipeline, intensively manage various energy pipelines, and change the previous phenomenon that the pipeline, power plug, oxyacetylene pipeline, bulb, spray gun and other tools are scattered in disorder. It can be used alone or in combination, which greatly saves the factory space, beautifies the working environment and improves the grade of the enterprise. Improve the working environment. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on...
Qianye Spring is the best contributor to the cigarette pusher
Qianye Spring is the best contributor to the cigarette pusher
The cigarette pusher is tailor-made for convenience store cigarette cabinets. Its patented innovative design thinking not only breaks the shortage of traditional cigarette racks, but also solves the pain point of cigarette display and display at one time, and also conforms to the trend of the times of innovation. The use of the cigarette pusher enriches the cigarette display scene, improves the cigarette display scene, makes the display of different cigarettes beautiful, and enriches the cigarette display effect. The one-piece molding process reduces manual assembly costs and improves production efficiency. It is used together with display cabinets, shelves and cigarette cabinets to improve the display effect of related display props, greatly improving the space efficiency and labor efficiency of commodity placement. It can improve the display effect of cigarettes, save the cost of manual tally, improve the efficiency of tally, and do not need to manually replenish and tally the goods repeatedly. It can improve the buyer's consumption experience and...
The spring in the timer
The spring in the timer
Timer is a precise timing device, which uses mechanical clock to drive the switch. Its time positioning is very accurate, and it can achieve such effect. Spring plays a great role in it. The emergence of timers has brought great changes to our lives. At first, we used the hourglass to determine the time. In modern life, timers have been widely used, enabling people to control time more easily, and even have been applied in military aspects such as time bombs and time detonators. The timer mainly includes three parts. The first part is the power component, spring one-way mechanism, can only tighten, not loose. Tightening the spring provides power for the whole system. The second part is the release component. By a series of gear speed, the number of rotation cycles increases when the spring is relaxed. At the end of the gear system, there are grab wheels, grab claws and swimming wires to ensure that the gear system...
Build dreams together, healthy counterparts-Qianye precision
Build dreams together, healthy counterparts-Qianye precision
Qianye team is convinced that the first priority of corporate governance is Qianye loves every employee.The health of employees is the company's greatest wealth, to ensure the health of employees, create a good working and living environment, and reflect the company's care for employees. On November 15, 2021, Shenzhen Qianye Precision Metal Co., Ltd. officially kicked off the annual free physical examination for its employees. In order to ensure that the physical examination activity is really implemented and for the welfare and health of employees, the company made a detailed and comprehensive survey of all physical examination centers before the activity and selected the final physical examination unit. Considering the actual demand of the production line, the company also actively strives to bring the physical examination place directly to the company from the hospital, which greatly saves the employees' time. Regular medical examinations are very important for everyone. The physical examination is not only responsible for oneself, but also for...
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우리의 서비스
온라인 메시지
온라인 메시지
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torsion springs applications Product
 파워 스프링
파워 스프링
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 최적화 설계 서비스
최적화 설계 서비스
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 일정한 비틀림 스프링
일정한 비틀림 스프링
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 가변력 스프링
가변력 스프링
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 조립 및 장착 서비스
조립 및 장착 서비스
Qianye Company는 정밀 스프링 생산을 제공할 뿐만 아니라 전체 스프링 시스템의 구조 설계 및 기능 솔루션에 중점을 두고 시스템 생산 및 조립의 완전한 세트를 제공할 수 있습니다.
 일정한 힘 스프링
일정한 힘 스프링
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
torsion springs applications News
 Motor brush spring and wind turbine maintenance
Motor brush spring and wind turbine maintenance

시간:2022-9-14

Research shows that to get the greatest return from turbines, whether onshore or offshore, the bigger the turbine, the better. Wind turbines have proven to produce reliable and pollution-free energy, and as technology innovates, the cost of developing and manufacturing them will only become more affordable.  Motor Brush Materials and Wind Turbine Maintenance     Motor brushes are consumables, which means there is significant wear and tear over time and will need to be replaced. While proper wind turbine operation and maintenance requires moderate wear, excessive wear can create carbon dust in the slip ring cabinet, reducing internal isolation.      Also, a useful tip to keep in mind is that motor brushes that are evenly worn indicate good performance. Since reliability is critical in wind applications that generate electricity for industrial tasks and homes, businesses and schools, it is important to work closely with your engineers and parts manufacturers to determine the best motor brush materials. Two common options include: Copper carbon brushes are very common and affordable. They can be used for up to two years, but due to the high amount of carbon dust, they need a lot of maintenance. On the other hand, silver motor brushes are more expensive, but cleaner, can withstand harsh weather, and can be used for up to five years. Slip ring compatibility and design is another component to consider. Although there is wear, your motor brush must maintain a stable surface finish to avoid overtime affecting the performance of the brush. Due to the high cost of repair or replacement of wind...
 브러시 스프링 프로텍터
브러시 스프링 프로텍터

Time:2022-9-22

       Conventional motor arrangements include a rotor with windings to conduct current during machine operation. As the rotor rotates, current is conducted through the rotating elements from sources external to the rotor to the rotor windings. A rotating element such as a slip ring or a commutator contacts the brush spring to conduct current.        There are two main types of brush springs, single-coil brushes and double-coil brushes. The brush springs provide constant pressure to the commutator and slip rings while minimizing brush wear, burning and scratching. They provide excellent work at high speeds for improved motor performance. The brush spring is relative to the rotating element, and the brush spring is ground due to friction during use. It is damaged and needs to be replaced periodically. So sometimes the brushes are replaced during motor downtime. To change the brushes safely, the operator uses one hand (to avoid current passing through the operator's body). Brush carriers can be heavy and unwieldy, so brush replacement is not only difficult but dangerous.        A brush holder, brush handle assembly helps operators safely remove replacement brushes in electric machines or other rotating machines. A stationary support is included having at least one groove and a pronged electrical connector. The stationary support has a conductive strip for a portion of the body for being configured to pass through the stationary support. Its lead electrical piece is configured to provide electrical conductance with a collector base (collector base) and electrical fork connectors.        The brush retention structure...
 Power spring used in automobile safety belt
Power spring used in automobile safety belt

시간:2022-9-14

Safety belt is equal to life belt. Everyone should see the painful accidents caused by not wearing safety belt. I believe everyone is familiar with the car safety belt. It is a safety device to avoid rushing out of the car during collision and causing death and injury. Automobile safety belt is recognized as the cheapest and most effective safety device, and it is also a necessary safety configuration. In a typical safety belt system, the safety belt is connected with a retractor. The core component of the retractor is the reel, which is connected with one end of the safety belt. Inside the retractor, with the help of the action of the power spring, the webbing can expand and contract freely with the movement of the user's body without loosening the webbing. In case of emergency braking, collision or sharp change of vehicle driving state, the sensitive element in the retractor will lock the reel to fix the webbing at a certain position and bear the load imposed on the webbing by the user's body. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store torque. When the external force disappears, the spring will produce torque on the shaft or spring box. Qianye has made technical product updates for power springs. First of all, our company...
 Application of power spring in draw-wire encoder
Application of power spring in draw-wire encoder

시간:2022-9-14

A draw-wire encoder, also known as a string potentiometer, pull wire position sensor, cable extension displacement sensor, or yo-yo potentiometer. It is a cable driven position or displacement sensor for linear position measurement and velocity using a flexible cable (wire) and a spring loaded spool.   The string pot or cable extension sensor is composed of four main components in the shell: 1. High strength stainless steel cable (rope or steel wire rope); 2. Equal diameter spool (drum); 3. Power spring with high torque and long service life; 4. Rotary potential precision sensor.   In the shell of the sensor, a soft high-strength stainless steel cable is tightly wound on a precision machined cylindrical drum (or spool) with constant diameter, which rotates with the winding and unfolding of the measuring cable. In order to maintain the tension and retraction of the steel wire, the spring is connected to the drum. Then connect the spool to the shaft of the rotary potential precision sensor (or encoder). When the sensor string extends linearly with the moving object, it will cause the roller and sensor shaft to rotate.   For displacement or position measurement, the main body of the sensor is installed on the fixed surface, and the end of the flexible cable is connected to the moving object. When the object changes its position, the cable unfolds and reels and the rotating spool drive the shaft of the sensing device, generating an electrical signal proportional to the linear extension or displacement of the cable. For speed measurement, a tachometer is required. The power spring is mainly used in the equipment of...
 Application of constant torque spring in 3D printer
Application of constant torque spring in 3D printer

시간:2022-9-14

3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method is easier to assemble than using screw connections.        When it comes to spring design, design engineers must consider many factors. These factors include not only part function and mechanism design, but also detailed material selection, part connection installation method and size. It's all about manufacturability. Feasibility analysis is required to ensure the functionality meets the customer's needs.        From the initial design stage of the spring set to production and final assembly, Qianye can save customers product development time, find optimized solutions beyond your expectations, no manufacturability constraints in product design, and the best product...
 Application of springs in industrial doors
Application of springs in industrial doors

시간:2022-9-14

The constant force spring of the industrial door mainly plays a balancing role and reduces the burden on the motor. The force of the spring is equivalent to the force of the industrial door, which is the most ideal configuration state. If the spring force is too large or too small, it will affect the operation of the industrial door. In severe cases, safety accidents may occur and endanger others.        Constant force springs are often used to provide balance to products, so what is balance?        Constant force springs are most useful in applications that require consistent recoil. Ordinary springs behave according to a mathematical equation called Hooke's law. Hooke's law states that the force of a recoil spring in the direction of recoil is equal to the distance the spring is displaced from equilibrium. Simply put, we look at how far the spring is stretched - multiplied by a mathematical constant, the rate of the spring. The recoil direction of the spring is opposite to the stretch direction. ,km        Hooke's Law does not affect constant force springs because their recoil remains constant throughout their range of motion. Their unique design consists of a thin, coiled steel strip that rests when fully coiled. Constant force springs are loaded when they are partially or fully deployed. When released, the spring springs back, pulling the extended ribbon back and rolling up properly. Since the recoil force is mainly obtained closest to the take-up roll, a constant force is maintained. A constant force spring can...
 [Qianye precision]Constant force spring design in 8 steps
[Qianye precision]Constant force spring design in 8 steps

Time:2022-9-15

 The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. Constant force spring has the characteristic of maintaining constant force in long stroke, and can be applied to products requiring linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving. For example, we go to the common fan lifting, store display shelves, tape measure, lifting doors and windows and computer monitor lifting. So if you choose a constant force spring suitable for your product, the design has the following 8 steps. 1. Material selection - most flat steel springs produced by Qianye precision are made of type 301 stainless steel. This material is the most readily available and predictable. Thousands of industry engineers can assist in selecting standard sizes to speed up the process. 2. Estimated life cycle - the life of constant force spring is very predictable, making it one of the most important considerations. Being realistic is important because it is estimated that a longer life cycle will lead to larger and more expensive designs. Underestimating the life cycle of constant force springs may lead to premature failure. Common life cycles range from 4000 to about 25000 life cycles. If a longer life cycle is required, the tolerance of increasing spring diameter and force due to low stress levels and small differences in materials...
 Traditional power springs and preloaded springs
Traditional power springs and preloaded springs

시간:2022-9-14

   Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs.        During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement.        These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of ​​the material. The number of turns the spring can provide depends on the space available between the mandrel and the...