Huis > Blog > 7 tips for maximizing spring cycle life

7 tips for maximizing spring cycle life

source:Qianye Precision time:2022-9-15

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as “spring”. It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!

    1. Lower Stress, The Better!

In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.

    2. Shot Peening

A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.

    3. Keep Cool

Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation.

    4. Using The Right Material

Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application.

    5. Minimize Shock Loading

Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring undergoes shock loading the higher the risk of coil clash, wear, non-axial forces, and dynamic loading which can decrease the maximum potential of the spring.

    6. Reduce Resonance

A spring will resonate if the operating speed or harmonic’s frequency has the same natural frequency of the spring. When designing, be sure that the operating frequency of the spring is no more than one-thirteenth of the natural frequency to avoid harmonic issues in a spring’s operation.

7. Pre-Stressing

Pre-Stressing is an additional manufacturing operation which allows the use of higher solid stresses in springs by raising the elastic limit in torsion. The process provides an additional benefit of improving a spring’s fatigue life.

A Lee Spring Engineer can help you get the most out of your springs. Contact Lee Spring Engineering at any phase of your project for expert assistance and technical support.

Qianye precision spring engineer can help you make full use of your spring. Contact our company at any stage of your project to get expert help and technical support.Shenzhen Qianye Precision Metal Co., Ltd. was established in 2006 to supply high-quality stainless steel springs for many fields. Through continuous efforts, 19 patent certificates and 4 spring equipment software copyrights have been granted by the State Intellectual Property Office, and an enviable industry influence has been built. The company designs and manufactures a wide range of power springs, constant force springs, constant torsion springs, variable force springs and motor brush spring. Qianye works in close partnership with its customers in developing bespoke solutions to meet their individual needs.

Latest News

 What is the development and application of Constant Force Torsion Spring?
What is the development and application of Constant Force Torsion Spring?

Time:2023-7-25

Introduction Torsion springs are a type of mechanical spring that generate rotational forces or torque. These springs are widely used in various applications, including automotive, aerospace, and industrial machinery. In recent years, there has been a growing demand for torsion springs that provide a constant force over a wide range of deflections. This article aims to discuss the development and...

 The Power of Springs: Unleashing Energy and Strength
The Power of Springs: Unleashing Energy and Strength

Time:2023-12-28

Springs are a fascinating mechanism that can be found in various objects and devices, playing a crucial role in our everyday lives. From simple household items like pens and toys to complex machinery and transportation systems, springs are used to store and release energy, providing us with convenience, efficiency, and safety. In this article, we will explore the power of...

 Curtain Constant Force Springs: The Perfect Solution for Effortless Curtain Operation
Curtain Constant Force Springs: The Perfect Solution for Effortless Curtain Operation

Time:2023-10-17

Curtains are an essential part of any home or office, providing privacy, blocking out sunlight, and adding a touch of style to the space. However, operating curtains can sometimes be a hassle, especially if they are heavy or require a lot of effort to open and close. That's where curtain constant force springs come in to revolutionize curtain operation, making...

 Constant Force Linear Spring
Constant Force Linear Spring

Time:2023-6-10

Constant force linear springs, also known as constant force springs or spiral springs, are essential components in various engineering applications. They are designed to provide a constant load or force over a defined distance or stroke. These springs are commonly used in industries such as automotive, aerospace, medical, and electronics, among others. What is a Constant Force Linear Spring? A...

 Electric Fan Lifting Spring: A Must-Have Accessory for Your Fan!
Electric Fan Lifting Spring: A Must-Have Accessory for Your Fan!

Time:2023-5-8

Electric fans have become an indispensable part of our lives, especially during hot summers. They are used in homes, offices, hospitals, and other places to provide cool air and comfort. However, there is one common problem that people face with electric fans – they are often too low and do not provide air at the desired height. This is where...

 "Constant force spring" is a necessary component for cable accessory manufacturers at home and abroad
"Constant force spring" is a necessary component for cable accessory manufacturers at home and abroad

Time:2022-9-14

With the increasing application of cold shrinkable cable accessories, constant force spring has become a necessary component for cable accessories manufacturers at home and abroad. How to find a suitable constant force spring in practical application? How to determine the continuous elasticity, magnetism and corrosion resistance of constant force spring has become the first consideration for cable accessory manufacturers and customers. Whether...

Product