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Borstelveerbeschermer: Conventional motor arrangements include a rotor with windings to conduct current during machine operation. As the rotor rotates, current is conducted through the rotating elements from sources external to the rotor to the rotor windings. A rotating element such as a slip ring or a commutator contacts the brush spring to conduct current. There are two main types of brush springs, single-coil brushes and double-coil brushes. The brush springs provide constant pressure to the commutator and slip rings while minimizing brush wear, burning and scratching. They provide excellent work at high speeds for improved motor performance. The brush spring is relative to the rotating element, and the brush spring is ground due to friction during use. It is damaged and needs to be replaced periodically. So sometimes the brushes are replaced during motor downtime. To change the brushes safely, the operator uses one hand (to avoid current passing through the operator's body). Brush carriers...

Do you really understand the variable force spring？: The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired. The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain. What are the reasons for using variable force springs in these applications ? What are they trying to achieve ? In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...

Analysis on the causes of carbon brush fault of generator set: In recent years, several safety briefings have successively reported shutdown accidents caused by carbon brush or rotor collector ring failure of large generator units, resulting in great economic losses to the enterprise.Carbon brushes are motor brushes. Improper maintenance and use of the carbon brush of the generator set during operation will cause accident load reduction or even shutdown. Factors leading to carbon brush fault Electromagnetic factors : when reactive or excitation current is adjusted, the spark of carbon brush has obvious change. When the exciter commutates, the contact between the carbon brush and the commutator is not good, and the contact resistance is too large ; the uneven thickness of the oxide film of the rectifier or slip ring causes the unbalanced distribution of carbon brush current ; or sudden change of load and sudden short circuit lead to abnormal voltage distribution between commutators ; unit overload and imbalance ; carbon brush selection is unreasonable, carbon brush spacing...

Design steps of constant torque spring: Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...

[Qianye precision]Physical design and recoil force of constant force spring: In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil. The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics. ...

Design technology of high precision spring: Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring. The design process of spring has the following points: 1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring. 2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...

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Constante krachtveer: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Krachtveer: Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...

Optimalisatie ontwerpservice:: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Variabele krachtveer: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Constante torsieveer: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Montage- en montagediensten: Qianye Company levert niet alleen de productie van precisieveren, maar richt zich ook op het structurele ontwerp en de functionele oplossingen van het gehele veersysteem en kan een complete set systeemproductie en -assemblage leveren

carbon brush spring News

[Qianye precision]Spring on motor car curtain: When taking the high-speed railway, everyone should like to look at the scenery outside the window. I don't know if you have paid attention to the curtains on the bullet train. When I take the bullet train, I often find that there is no buckle on the curtain slide rail on the bullet train, but I can still go up and down freely and won't fall or bounce back. That is to say, when I pull down 1 / 3, it will stop at 1 / 3, and when I pull down half, it will stop at half; If you want to put it away, just push it up and stop where you push it? It's different from the curtains I usually see at home. Isn't it affected by gravity? With this curiosity, let me show you that the bullet train should be a spring roller shutter. The elasticity of the spring roller shutter can adjust the rise and fall of the fabric within a certain range and can stop at any position. Gently pull down and let go. The fabric can bounce back to the top of the curtain leisurely and freely. The operation is light, the operation time is short, and the stay position is arbitrary. Compact structure, flexible and convenient operation. Because the addition of variable force spring makes the roller shutter achieve this effect, many variable force springs on the market can not achieve the effect that the force is changing in any section, so many electric roller blinds will add some components (deceleration device, damping device, this...

Constant force spring in vehicle ashtray: If the plush toys in the car are the favorite of female car owners, it is believed that the favorite of male car owners is the vehicle ashtray. Car ashtrays are indispensable car supplies for smokers. Although the vehicle ashtray is specially designed for smokers' car owners, it can also be used to place sundries for non-smoking car owners, which is very practical. When it comes to car ashtrays, I have to mention the problem of smoking in the car. In fact, smoking in the car is more dangerous than smoking outside. After all, the space in the car is limited, and the air circulation range is small. In this case, smoking will certainly cause air pollution in the car. However, at present, the utilization rate of ashtrays on many models is not very high. Most smokers' car owners pop ashtrays out of the window directly. The function of on-board pop-up ashtrays can greatly improve this situation. Now many cars have ashtrays designed under the central control and in the rear row to facilitate smokers in the car. In addition, some luxury cars also have ashtrays designed under the door handle. Most of the vehicle ashtray structures are in the shape of cylindrical cups, and the sealing performance is also relatively good. Generally, cigarette butts are thrown in. Basically, there is no smoke smell floating out, and the sealing is more humanized. Pop up ashtray riders may worry about whether the car will be a little bumpy, and the ashtray will pop up automatically. The ashtray will fly everywhere,...

Application design of constant torsion spring in bicycle nest: The bicycle nest is an automatic lifting device for bicycles, which is placed on the ceiling of the room and can be stably raised and stored on the roof. It can safely accommodate any bike, no matter its shape or size. The storage method is simple. If you need to get on the bike, gently pull on the loose rope, then push the bike down and the bike will be lifted. If you want to take the bike off, you just have to gently pull your bike down and let the bike fall to the ground. This bike rack is designed so that you can easily place your bike, and you can store your bike almost anywhere. It maximizes the bike's on-road storage space. What makes this unit unique is its unique spring mechanism. You don't need power or pulleys to easily lift the bike for you, just your fingertips guide. The unique spring mechanism is the key reason the bike nest moves the bike up and down, making this spring challenging to make. There are strict requirements on the length and stability of the spring, and the spring that does not meet the standard is unqualified. The bicycle nest is attached to your ceiling with two bolts and uses a spring mechanism to raise your bike. Just like a functioning set of blinds, a gentle pull on the cable will bring your bike to the ground. You can also park the bike anywhere while it's down, which means the bike nest also doubles as a light workbench.The corresponding thickness shall...

Application of variable force spring in electric roller shutter: The electric roller shutter has many advantages, such as beautiful and simple appearance, firm and durable structure, etc. the roller shutter is suitable for a variety of places, such as business office buildings, hotels, restaurants, offices and homes (used as gauze curtain), especially for large-area glass curtain walls. When the roller shutter fabric is put down, it can soften the indoor light, avoid the trouble of direct sunlight, and achieve a good sunshade effect. When the roller shutter is raised, its volume is so small that it is not easy to be detected. Have you ever thought about why the roller shutter will automatically rise and fall, and can freeze at any position without running up or down? You may not have an in-depth understanding, because the addition of variable force spring makes the electric roller shutter achieve this effect. The electric roller shutter extends from the longest to the shortest, and the weight of the lower beam changes from light to heavy. Therefore, the elastic force of the variable force spring needs to gradually increase from small to large, reaching the full stroke and gravity balance. So that the curtain can stop and hover at any position. Many variable force springs on the market can not reach the variable force spring whose force is changing at any section, so many electric roller blinds will add some components (deceleration device, damping device, gear device, limit device, etc.) to achieve the effect of perfect lifting, free positioning and free pause. Qianye often contacts with some foreign curtain industries, especially in cordless curtains and roller blinds, which...

Do you know about the constant force spring module?: I'm sure many of you know what a constant force spring is, right? A constant force spring is a spring that maintains a constant spring force for a specific stroke, also called a constant force spring, and is used in a linear motion, usually using its rebound force. A constant force spring consists of a spiral-shaped metal sheet that is bent on the inside so that each coil is wound tightly around the innermost coil of the metal sheet. When the metal sheet is stretched, the internal stress resists the load force, which is exactly the same as a normal extension spring, but the spring force is very constant and can output a nearly linear spring force. The use of a constant force spring on the lift support enables the supported structure to hover over gravity at any position during the allowable travel. However, in order to achieve a variety of functions and operations, the supported structure, such as a monitor, usually weighs more than the white body of the device. In order to ensure a large support force, the constant force spring needs to use a thick elastic metal sheet. However, the thick elastic metal sheet will lead to a short effective constant force spring travel. The purpose of this constant force spring die set is to provide a constant force spring die set that is capable of maintaining a large constant force lift value and a constant force effective stroke within an effective mounting space. Another purpose is to provide a constant force spring lift mechanism that not only provides a greater constant lift force, but also reduces the mounting space of...

Design snoerloze gordijnveren: There are many types of curtains on the market today, such as Venetian blinds, Roman blinds and honeycomb blinds. When the curtains are lowered, the windows can be shaded to reduce light entering the house and improve privacy. Generally speaking, curtains are provided with control ropes, which can drive the bottom rail of the curtain to rise or fall. In particular, the bottom rail is raised by a roller take-up hanger, and the hanger can be extended from the roller so that the bottom rail can be lowered. However, the problem that the control cord may restrain children has been noted, so a cordless curtain has been developed. This cordless curtain can raise and lower the bottom rail by means of a coil spring box. Coil spring boxes used in window blinds usually consist of multiple springs that provide torsion to maintain the bottom rail at the desired height. However, the assembly of such a coil spring box is usually complicated, and the torsion force of the spring must be transmitted to the drum through a plurality of moving parts, which disadvantageously increases the weight of the coil spring box in the curtain. Therefore, a cordless spring component developed by Qianye Precision can overcome the above shortcomings. Cordless roller blinds can balance the roller blinds at any position under the action of the spring components according to the high and low positions of the roller blinds, and achieve the purpose of stopping at any time. At the same time, the same effect can be...

＂Constant force spring＂ is a necessary component for cable accessory manufacturers at home and abroad: With the increasing application of cold shrinkable cable accessories, constant force spring has become a necessary component for cable accessories manufacturers at home and abroad. How to find a suitable constant force spring in practical application? How to determine the continuous elasticity, magnetism and corrosion resistance of constant force spring has become the first consideration for cable accessory manufacturers and customers. Whether imported brand or domestic brand, the use of constant force spring for standard cable accessories has become a standard configuration, but the quality is uneven. Faults often occur due to factors such as material, type selection or performance. The corrosion resistance of constant force spring is related to the material and processing technology. The corrosion resistance of stainless steel mainly comes from chromium. The corrosion resistance of steel will be greatly improved only when the chromium content exceeds 12%, and the addition of nickel will also improve the corrosion resistance. Constant force spring for cable is generally made of stainless steel 301 in China and x12crni17 in foreign countries 7 stainless steel is made of high tensile strength and hardness during cold processing, non-magnetic, but magnetic after cold processing. After heat treatment, the magnetism can be eliminated, and the surface will turn light yellow, but the corresponding hardness will decrease. The application environment of constant force spring is the same as that of cable accessories. The outside is generally wrapped with some strips to prevent axial displacement along the cable. In the process of use, it is wrapped inside the whole joint or terminal and will not be in direct contact with moisture, but it...

Variable Force Springs In New Point Of Purchase Display: Automatic advance shelves are more widely used in stores and people's lives, and are more often used for displaying and placing goods (incense hata, rosemary, etc.). However, the conventional shelf propeller has one end of the baffle on both sides fixed and the other end movable. Although in use, after the first row of goods is taken away, the second row of goods will be automatically pushed to the first row, which can save the staff's finishing time, but in the process of pushing the goods, it is easy to cause the goods in the back row to pop out of the display slot due to the activity of the ends of the shelf advancer on both sides of the stopper, which brings inconvenience to the use. To provide a new type of shelf propeller for the problem of the shortcomings of the existing technology. The new shelf propeller includes a base plate, a side plate, a push plate and a baffle plate, the base plate, the side plate, the push plate and the baffle plate are enclosed to form a shelf slot for placing goods. The side plate is provided on both sides of the bottom plate, and the push plate is provided on the bottom plate, and a variable force spring is provided between the push plate and the bottom plate, and the variable force spring drives the push plate to move. The baffle plate is set at the end of the bottom plate. The utility model structure design is simple, reasonable, orderly, occupy little space, easy...

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