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Qianye precision has developed an optimized power spring solution: The power spring is formed by winding the steel belt on the mandrel to produce a compact power source, which can have mechanical functions such as driving, tensioning and loading, recovery and automatic rewinding. Qianye Precision Co., Ltd. is one of the leading manufacturers of steel strip springs in the world. It has developed a variety of power springs for many interesting application examples. Let's give some development cases to industrial engineers for reference. The power spring can store the driving force. When it is applied to pen type drug syringes, the power spring can accurately generate the driving force matching with the sliding force of the traditional syringe needle tube, so as to completely inject drugs. When it comes to the position movement and height adjustment of machines and equipment, the most important thing is accurate positioning performance and operation convenience. Qianye precision is the power spring of the stay wire positioning encoder for position mobile applications, which has excellent precision positioning performance. The power spring has retractable function...

[Qianye precision]Benefits of choosing custom springs: Purchasing special components for equipment is always an obstacle for engineers designing new products. Many industries, from automotive and aerospace to medical and construction, need to customize springs for special applications. Spare springs are ideal for short turnaround times, but they are not suitable for your equipment specification. To this end, custom springs may be an important solution for industrial engineers. Learn more about some of the benefits associated with custom springs. 1、Design expertise Using stock springs may mean that you must meet the approximate values you need. However, custom springs can be made to match the specifications required by your equipment. Custom spring manufacturing brings extensive knowledge of different types of springs to your project, including how to manufacture components to meet product requirements or specifications. When you work with spring manufacturers with design engineering expertise, your company can also reduce other costs. 2、 Flexibility Custom spring manufacturing reduces turnaround time associated with...

Do you know about the constant force spring module?: I'm sure many of you know what a constant force spring is, right? A constant force spring is a spring that maintains a constant spring force for a specific stroke, also called a constant force spring, and is used in a linear motion, usually using its rebound force. A constant force spring consists of a spiral-shaped metal sheet that is bent on the inside so that each coil is wound tightly around the innermost coil of the metal sheet. When the metal sheet is stretched, the internal stress resists the load force, which is exactly the same as a normal extension spring, but the spring force is very constant and can output a nearly linear spring force. The use of a constant force spring on the lift support enables the supported structure to hover over gravity at any position during the allowable travel. However, in order to achieve a variety of functions and operations, the supported structure, such as a monitor, usually weighs more than the white body...

The customized production process of spring cannot be carried out at will: As we all know, although the spring is only a small elastic accessory, it plays an important role in life, and the quality of the spring has a great impact. Most springs are customized products, so the process of customized production cannot be careless. When purchasing a spring, customers usually need to design the data of the product first, and communicate with the engineer to draw the drawing, so as to communicate with the spring manufacturer more clearly. Drawing the spring drawing is an important step before purchasing the spring accessories, and it is also an important step of customizing the spring engineering. The detail of the drawing directly affects the quality and effect of the spring products. Secondly, customers should carefully screen suppliers. If spring products are used, then spring manufacturers need to carefully screen and select suppliers that are suitable for you through comparison. There are many spring manufacturers on the Internet. It is more important to choose manufacturers with...

How long can the spring last?: How long can stainless steel springs last? This is a common problem. You might think that as long as it's not stretched beyond the point of recovery, the spring will always return to its original shape. A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel, the types of springs are complex and diverse. However, spring life depends on many factors. 1. Spring design Are they properly designed for their intended purpose? Many are not, errors in spring design are the main cause of premature spring failure. When choosing a spring, remember to pay attention to what it is for and how it will be used. Is spring strength more important or elasticity? If you're not sure, experts can help guide your...

Toepassing van constante koppelveer in 3D-printer: 3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method...

Custom springs for robot design: From life-saving robotic assisted surgical platforms to automated industrial assembly to un-manned interplanetary exploration, robotics technology requires quality precision springs. Our springs and components are frequently used in the following robotics applications and devices: Linear actuation (pushing or pulling) Rotary actuation (one direction of rotation or two with return to center) Counterbalance articulated assemblies Cable assembly and hose management Propulsion Steering & suspension High energy deployment mechanisms (NASA) Clamping / retention Vibration isolation Qianye Precision offers many mechanical components that are suitable for robotics applications. Some of the most common products include constant force springs, spiral torsion springs, and spring reels. Constant force springs: Provide a smooth range of motion and a nearly constant load when extending or retracting. Can eliminate the need for costly and complicated motors, thus decreasing device size and cost. Constant torsion springs: Ideal for applications requiring less than 360 degrees of rotation. They are often used to obtain a large amount of torque through a small...

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Montage- en montagediensten: Qianye Company levert niet alleen de productie van precisieveren, maar richt zich ook op het structurele ontwerp en de functionele oplossingen van het gehele veersysteem en kan een complete set systeemproductie en -assemblage leveren

Constante krachtveer: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Constante torsieveer: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Krachtveer: Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...

Variabele krachtveer: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Optimalisatie ontwerpservice:: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

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How to determine the length of a constant force spring: Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what makes a coil spring a spring is its proportional restoring force. It's named after the 17th-century British physicist Robert Hooke who made the discovery, according to Hooke's Law. Essentially, this law describes a linear relationship where the amount of stress applied to a spring is proportional to the force applied to it. Determine the length of the constant force spring Constant force springs differ from traditional helical wound springs. First, they are made from high-volume, thin pre-stretched stainless steel strips that are coiled into flat spirals. In contrast, coil springs are not flat, thin steel strips, but are...

Do you know about the constant force spring module?: I'm sure many of you know what a constant force spring is, right? A constant force spring is a spring that maintains a constant spring force for a specific stroke, also called a constant force spring, and is used in a linear motion, usually using its rebound force. A constant force spring consists of a spiral-shaped metal sheet that is bent on the inside so that each coil is wound tightly around the innermost coil of the metal sheet. When the metal sheet is stretched, the internal stress resists the load force, which is exactly the same as a normal extension spring, but the spring force is very constant and can output a nearly linear spring force. The use of a constant force spring on the lift support enables the supported structure to hover over gravity at any position during the allowable travel. However, in order to achieve a variety of functions and operations, the supported structure, such as a monitor, usually weighs more than the white body of the device. In order to ensure a large support force, the constant force spring needs to use a thick elastic metal sheet. However, the thick elastic metal sheet will lead to a short effective constant force spring travel. The purpose of this constant force spring die set is to provide a constant force spring die set that is capable of maintaining a large constant force lift value and a constant force effective stroke within an effective mounting space. Another purpose is to provide a constant force spring lift mechanism that not only provides a greater constant lift force, but also reduces the mounting space of...

Advantages of Qianye constant force spring in technology: Spring is a commonly used component in industry. It is used in all kinds of products, from aircraft and warships to mobile phones and cameras. Therefore, the production of spring has a history of hundreds of years. Constant force spring has the characteristic of maintaining constant force in long stroke. Its function can be applied to the application of products that need linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving, such as lifting doors and windows, computer display and fan height adjustment, store display shelf or motor carbon brush motor. On the market, constant force spring manufacturers generally use eight claw spring machine, which is called eight claw machine for short. The eight claw spring machine is continuously developed on the basis of three axes. The eight position claw arms of the eight claw spring machine can rotate 360 degrees in the forward and reverse directions. The working sequence of the curved arms is determined by the shape or angle of the cam plate, and then the auxiliary tools such as curve gauge, angle bender, collision knife or cutter are used to complete the processing of spring products. The surface of the constant force spring produced by the eight claw machine will be rough, the force value is unstable, it is easy to loosen the ring, and the service life is relatively short. However, Qianye uses the spring coiling machine. The constant force spring produced by the spring coiling machine can meet the strength requirements in a limited space; Qianye also strengthens from two...

What is passivation? Does my product need it?: "My new stainless steel product specification requires' passivation '. Do I need it?" Our answer is that you may not. That's why. Passivation is the process of protecting stainless steel from corrosion by adding an oxide layer on its outer surface. Although some stainless steel product specifications require passivation to reduce corrosion risk, most of them are unnecessary and expensive, and may damage some metal products, including flat bar springs, such as constant force, variable force and constant torque springs, all of which are uncommon products manufactured by Qianye precision. The reason passivation is not a good idea for flat bar springs is because passivation involves the use of acids and harsh chemicals to initially clean the metal as part of the process. The geometry of these spring types means that many small cracks can form between the coil layers. The acid used in passivation can become trapped in these crevices. This resulted in longer-than-expected exposure of the stainless steel, which in turn resulted in hydrogen embrittlement and eventual spring failure. Additionally, mechanically exposing all surfaces of the spring to acid can damage the spring, resulting in changes in force/torque output or defects. There are better, simpler, cheaper ways to avoid any need for corrosion and passivation of stainless steel components, and it's as simple as choosing a fussy material. Remember that the risk of corrosion of any stainless steel component is driven by the environment (such as the presence of water and other chemicals) and Qianye Precision typically uses high quality 301 stainless steel for our springs....

Application of power spring in aircraft luggage compartment: Luggage compartments in the aircraft cabin are usually located above the heads of seated passengers. To ensure optimum headroom between luggage compartments on the one hand, and to facilitate loading on the other hand, aircraft luggage racks can be lowered from shell luggage compartments or trays in certain applications. When lowered, the front of the luggage compartment opens for loading. A luggage compartment with a lowered housing for an aircraft, wherein the lowered housing is connected to a pulley attached to a support structure of the aircraft by a cable. In order to lower the shell, when the rope lifts the shell on the pulley, the rope is released from the pulley, in which the pulley is biased by the force of the power spring along the rotation direction of the rope wound on the pulley. The power assistance for the pivoting of the luggage cover is realized as a spring device. This solution can achieve low maintenance and wear-free equipment in every case. The natural tendency to expand of the power spring imparts a moment to the arbor or case, resulting in usable torque. The torque produced is cumulative, so the torque increases as the spring is tightened and decreases as the spring is loosened. Power springs that can be assembled into the customer's housing for immediate assembly, or a retaining ring is provided for transferring the spring into the customer's housing. Power spring torque and total turns are the most important output requirements in power spring design. The performance of a power spring depends on the size of the spring material (thickness, width and length) and available space (housing and mandrel...

Power springs applied in barbell weightlifting protection devices: Barbell is a kind of core training sports training equipment, which is also used in weight lifting. Barbell sports is a kind of weight training. Barbell training equipment can be used to improve muscle strength training, and barbell can also be used for core training to promote overall coordination. The barbell is heavier than other fitness equipment, which is also prone to accidents. The existing barbell lacks corresponding protective measures when used, which is easy to hurt users or damage the barbell. The above problems can be solved by the power spring. Add the barbell weight lifting protection device of the power spring. The utility model relates to the technical field of fitness equipment, including a base plate, and also includes: a placing table connected with the base plate; Barbell, butting with the placing table; One end of the protection mechanism is connected with the placing table, and the other end is connected with the barbell. The protection mechanism comprises an inductor, a linkage component and a clamping component; The holding mechanism is connected with the barbell. Athletes hold the barbell through the holding mechanism to exercise, and the barbell drives the linkage component to move. When the human body is released, the barbell drives the linkage component to move quickly under its own gravity. When the sensor senses that the linkage component moves faster, the sensor starts the operation of the clamping component, and the clamping component clamps the linkage component, hinders the movement of the linkage component, and then hinders the movement of the barbell, so as to protect the...

Design of Constant Force Spring in Spool Damper: When powered by a damped constant force spring mounted on the spool, there are several key principles that influence the design of linear motion applications. These principles support robust and consistent performance of products in a variety of applications, including automotive and aircraft interiors, industrial machine components, and many other user interface applications. The example components shown above will be cited as examples of the various design principles detailed below. This example assembly has a sliding drawer (shown in red) powered by a constant force spring mounted on a spool (spool in green; constant force spring shown in yellow) running within a mounting base (shown in grey), such as a central Console a car. A ratchet or door latch mechanism (not shown) can be implemented to allow the tray to be locked in place with a single press by the user. This example is a typical set of applications used in the automotive industry. 1. Preload spring When a constant force spring is in its free state, it does not exert any force. As the spring stretches, the spring force rapidly increases from zero to nominal load. However, to avoid including this "accelerated" part of the work envelope, the design can use preloading. An example of preloading is shown in the figure below. Note that although the mechanism is retracted, the depicted spring is extended. To include preload in the design, ensure that the spring extends a distance equal to the outer diameter of the coil during assembly in order to engage...

Power spring solves the problem of insulin syringe: Mention of diabetes, I think everyone is not strange. Data show that by the end of 2021, the total number of type 2 diabetes in China was about 120 million. When oral hypoglycemic agents are standardized and blood glucose control is still unsatisfactory, insulin injection is an inevitable choice for the treatment of type 2 diabetes. Many may not know that insulin injections require dedicated syringes. Some kids are worried. Does injection take technical issues into account ? Actually don 't worry at all, because what, because the use of the Qianye power spring ! Qianye power spring can provide small and highly accurate drug dose. The quantitative drug is injected into the body through the spring fixed force, thrust and homing speed. The thrust distribution of the steel strip spring accurately matches the sliding force of the traditional syringe. It solves the problem of emission tolerance of the syringe and provides a high thrust demand for highly viscous solution. The device of insulin injection pen consists of handle, needle cap body, trigger device, insulin needle, needle hole and dynamic spring. The trigger device is started by the button to make the spring inside the needle cap contract instantaneously, and the spring elasticity drives the needle to penetrate into the subcutaneous tissue at a certain depth instantly, so as to effectively relieve the fear and pain of the patients, reduce the trauma area, improve the treatment compliance, enable the patients to carry out effective site rotation injection, and improve the treatment effect. The reason why insulin injection needs special syringes...

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