Дом > Пружина постоянной силы
What are constant force springs and how are they used?
What are constant force springs and how are they used?
Constant force springs are specialized springs that are used to provide a constant force over a range of motion. This makes them ideal for use in a variety of applications, such as automotive or robotic systems.under we will take a closer look at what constant force springs are and how they can be used. What are constant force springs? A constant force spring is a type of spring that produces a constant force over its entire range of deflection. This type of spring is often used in applications where a stable force is required, such as in the actuation of a valve. Constant force springs don’t have much in common, either in form or function, with standard helically wound springs. For starters, constant force springs are formed from pre-tensioned metal strips, rather than wire. At their most basic level, however, constant force springs do exactly what other springs do. That is, they conform to Hooke’s Law. Hooke’s Law essentially states...
Предтермическая обработка весны
Предтермическая обработка весны
Spring has been very common in people's daily production and life, ranging from planes, trains and cars to household appliances and daily necessities, and even children's stationery for school. It can be seen how important spring is to our life.     What is the definition of spring? It is a mechanical part that uses elasticity to work. Generally made of spring steel. It is used to control the movement of mechanical parts, mitigate impact or vibration, store and measure the size of force. It is widely used in machines and instruments.     For a professional spring manufacturer, the most basic production goal is to infinitely pursue the high quality of products. Therefore, in order to improve the performance of the spring, it is often assisted by pre heat treatment, that is, the process of strengthening the quality of spring steel is used to further strengthen the spring.     In fact, the so-called pre heat treatment is what we often...
Do you really understand the variable force spring?
Do you really understand the variable force spring?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
Design steps of constant torque spring
Design steps of constant torque spring
Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...
[Qianye precision]Physical design and recoil force of constant force spring
[Qianye precision]Physical design and recoil force of constant force spring
 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.  ...
Constant force spring Product
 Пружина постоянной силы
Пружина постоянной силы
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Услуга оптимизации дизайна
Услуга оптимизации дизайна
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Пружина угольной щетки
Пружина угольной щетки
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Пружина постоянного кручения
Пружина постоянного кручения
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Услуги по сборке и монтажу
Услуги по сборке и монтажу
Компания Qianye не только обеспечивает производство прецизионных пружин, но также фокусируется на конструктивном исполнении и функциональных решениях всей пружинной системы и может обеспечить полный комплекс производства и сборки системы.
 Силовая пружина
Силовая пружина
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
Constant force spring News
 How long can constant force spring be used ?
How long can constant force spring be used ?

Time:2022-9-15

Constant force spring, also known as hair spring, is made of stainless steel strip. The force added to the spring determines the diameter, force and life of the spring. The action of constant force spring is similar to that of stretching ribbon. The spring stretches and rolls back, and the working part is tangent to the spring ' s own circle. As long as the diameter of the spring is certain, the force of the spring is constant. According to the application principle of constant force spring, constant force spring can be divided into linear constant force spring and rotational constant torque spring. When linear stretching force units are : kg, Newton, pounds, etc.     Then how long can the constant force bar be used ? The life of the constant force bar is limited, and the life requirement of the spring should be considered when designing the constant force bar. This step is important because it affects the things behind the design ; improper consideration may lead the design to a wrong direction ; properly considered, the design will be easier to succeed. It is very important to determine the number of spring stretching before designing the constant force bar. Spring stretching times explanation : a refers to the spring in any part of a stretch and roll back process. Since the constant force spring provides force through the bending of the spring, any part used belongs to the spring body. In other words, a spring with a total design length of 25 ’ uses the length of...
 Do you know how clockwork toys work?
Do you know how clockwork toys work?

Time:2023-3-6

Clockwork toys use constant torsion springs made of stainless steel coils. An external force rewinds the spring to the output wheel (energy storage) from its natural state. When the force is removed, the spring returns to its natural state. At the same time, a constant torque (stored elasticity) is generated (released) at the output wheel, hence the term constant torque spring. The torque is greatest when the barrel is fully wound so that the front end of the barrel needs to be output with less force. After a certain period of time, the winder, which is tightly coiled on the winding shaft, will slowly unwind and its energy will drop. When the energy is about to be exhausted, the torque at the end of the barrel is at its minimum and the force output is then reduced. Thus, the driving force needs to be increased to keep the movement running. This is why constant torque springs are so suitable for wind-up toys. We have 20+ years of experience in spring design, development and production. Contact us to find the best solution for your product to meet your application requirements.   More info: www.qianyespring.com https://qyspring.net/ E-mail: cici_cao@qianyejm.com Whatsapp: +86-183 7490 5808
 Factory power springs: how to choose high quality power springs, the usefulness of springs
Factory power springs: how to choose high quality power springs, the usefulness of springs

Time:2022-11-21

Power springs are a variation of coil springs that provide high force output with minimal force requirements. Power springs are sometimes called clock springs because they are often used to power certain types of clocks. Power springs are capable of high force output with very small space requirements and, when extended, store power indefinitely. This allows power springs to be used in a variety of applications. We can manufacture power springs in a variety of styles and sizes. This includes working with all the different types of materials, thicknesses, base widths, heights, lengths and screw sizes. With this complete selection of styles, we can manufacture the power spring that best fits your application needs.     We can ensure your power springs meet your requirements and specifications for any intended application. This will ensure proper performance and system durability. As a leading spring manufacturer, our top priority is quality. Therefore, all of our power springs are engineered and manufactured to meet or exceed your expectations and tolerances. Power springs are used to store and release rotational energy. Learn More About Power Spring Manufacturing To learn more about power spring applications or to speak to our staff about engineering and manufacturing custom power springs to fit your needs, contact us today. As a leading spring manufacturer, we can provide customized spring manufacturing solutions to meet all your needs.   Springs come in all shapes and sizes, but no matter how they look, they work the same way. Each spring is an elastic object, meaning it stores and interprets reactive energy. Spring...
 Qianye Spring makes your shelf thrusters stand out from the peers
Qianye Spring makes your shelf thrusters stand out from the peers

Время:2022-9-14

Supermarkets and convenience stores can be seen everywhere in the streets and alleys. More and more people are developing retail sales. Businesses will think of the question "How can we overcome each other and stand out in the competition of peers". If you want to stand out from the peers, innovation is indispensable. Now many large shopping malls will install shelf pushers on the shelves, which is not only convenient for customers but also convenient for tally staff, killing two birds with one stone. According to tests, the installation of automatic rack pushers can increase turnover and save labor. Traditionally, the products on the shelves are usually placed in order. When a customer buys the product, it is difficult for the customer to see the product at the back. And install the automatic propeller, after the customer buys the product, the propeller will automatically advance the product in the back, when the customer wants to find the product, it is easier to see, which is convenient for the customer to find the product they want, stimulating Customers' desire to buy. It is the variable force spring that makes the propeller move. When the product is not loaded or the variable force spring is pulled; the variable force spring is statically staying at the front end. When we put on the product or pull the variable force spring, the variable force spring will expand into a straight line. When the variable force spring is unfolded, the variable force spring has a recovery function: it can provide us with the function of naturally restoring...
 Традиционные силовые пружины и пружины с предварительным натягом
Традиционные силовые пружины и пружины с предварительным натягом

Время: 2022-9-3

Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs.          During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement.        These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of ​​the material. The number of turns the spring can provide depends on the space available between the mandrel and the...
 Does your nail gun have the problem of not hitting the nail?
Does your nail gun have the problem of not hitting the nail?

Time:2023-3-6

Because there is no tension in the constant force spring that pushes the nail, naturally, no nail can be driven. The pushing device of the nail gun uses the constant force spring, because the constant force spring has the characteristic of keeping the constant force in the long stroke, and it can achieve a very high elasticity output in a very small device space. The constant force spring in the nail gun cannot be pushed too small, otherwise it will be difficult to drive the nail inside into the substrate, but it cannot be too large either, otherwise the substrate will be damaged and cracked. So when it comes to choosing constant force springs, choose a spring manufacturer with good quality. More info: www.qianyespring.com E-mail: cici_cao@qianyejm.com Whatsapp: +86-183 7490 5808
 Exposed Power Cord Solutions
Exposed Power Cord Solutions

Время:2022-9-14

As people are becoming more and more picky about the beauty of home appliances, the problems of dirt, vulnerability and difficult placement caused by the exposure of power lines have been unsatisfactory. However, with the take-up device, the wires are completely stored in the internal space after use, and these problems are solved. Its core component is the use of winding up. Take-up spring refers to a kind of rotary spring that puts the steel strip crimped once or twice into the fixed box, and then connects it through the middle mandrel to tighten it to the predetermined position. After releasing the preload when necessary, it uses the rebound force of the rolled steel strip to achieve the design purpose.     The utility model has the advantages that the utility model is designed for rotary use, and can be widely used in the circular design device, and forms a coaxial design with the take-up device, which saves space very much. Under the condition of well-designed, its maximum service life can reach 300000 times.     Parameters that must be provided for the design of take-up spring:     1. Inner diameter of installation box (d)     2. Diameter of intermediate mandrel (d)     3. Torque value (T)     4. Application range (NX ~ NY)     5. Service life requirements     6. Torque calculation of products     7. Product life calculation Shenzhen Qianye Precision Metal Co., Ltd. is a leading manufacturer of take-up and spring. It is a manufacturer specializing in providing high-precision spring. It...
 Power spring solves the problem of insulin syringe
Power spring solves the problem of insulin syringe

Время:2022-9-14

Mention of diabetes, I think everyone is not strange. Data show that by the end of 2021, the total number of type 2 diabetes in China was about 120 million. When oral hypoglycemic agents are standardized and blood glucose control is still unsatisfactory, insulin injection is an inevitable choice for the treatment of type 2 diabetes. Many may not know that insulin injections require dedicated syringes. Some kids are worried. Does injection take technical issues into account ? Actually don 't worry at all, because what, because the use of the Qianye  power spring ! Qianye power spring can provide small and highly accurate drug dose. The quantitative drug is injected into the body through the spring fixed force, thrust and homing speed. The thrust distribution of the steel strip spring accurately matches the sliding force of the traditional syringe. It solves the problem of emission tolerance of the syringe and provides a high thrust demand for highly viscous solution.     The device of insulin injection pen consists of handle, needle cap body, trigger device, insulin needle, needle hole and dynamic spring. The trigger device is started by the button to make the spring inside the needle cap contract instantaneously, and the spring elasticity drives the needle to penetrate into the subcutaneous tissue at a certain depth instantly, so as to effectively relieve the fear and pain of the patients, reduce the trauma area, improve the treatment compliance, enable the patients to carry out effective site rotation injection, and improve the treatment effect.  The reason why insulin injection needs special syringes...