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Factory power springs: how to choose high quality power springs, the usefulness of springs
Factory power springs: how to choose high quality power springs, the usefulness of springs
Power springs are a variation of coil springs that provide high force output with minimal force requirements. Power springs are sometimes called clock springs because they are often used to power certain types of clocks. Power springs are capable of high force output with very small space requirements and, when extended, store power indefinitely. This allows power springs to be used in a variety of applications. We can manufacture power springs in a variety of styles and sizes. This includes working with all the different types of materials, thicknesses, base widths, heights, lengths and screw sizes. With this complete selection of styles, we can manufacture the power spring that best fits your application needs.     We can ensure your power springs meet your requirements and specifications for any intended application. This will ensure proper performance and system durability. As a leading spring manufacturer, our top priority is quality. Therefore, all of our power springs are engineered and manufactured to...
7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life
Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time....
Nine factors that should be paid attention to in spring production
Nine factors that should be paid attention to in spring production
A spring is a mechanical part that works with elasticity. Generally made of spring steel. It is used to control the movement, buffering or vibration, energy storage, force measurement, etc. of mechanical parts, and is widely used in machines and instruments. (1) Elastic limit - the elastic limit is related to the tensile strength. Selecting a material with a high elastic limit is usually equivalent to selecting a material with a high tensile strength. (2) Spring coefficient - the stress applied to the spring material to produce a unit strain is called the elastic coefficient value, which mainly depends on its chemical composition.    (3) Fatigue strength - fatigue strength must be considered for springs subjected to dynamic loads.   There is a certain relationship between fatigue strength and tensile strength of materials. (4) Hardenability - in order to improve the quenching effect, the material is required to have good hardenability, and at least 50% of the central block iron structure shall be quenched. (5) Shape and size - the...
Constant Force Springs
Constant Force Springs
The extension type of Constant Force Spring represents the most basic, yet most versatile, type of constant force spring. It is a pre-stressed flat strip of spring material which is formed into virtually constant radius coils around itself or on a drum. When the strip is extended (deflected) the inherent stress resists the loading force, the same as a common extension spring, but at a nearly constant (zero) rate. A constant torque is obtained when the outer end of the spring is attached to another spool and caused to wind in either the reverse or same direction as it is originally wound. The full rated load of the spring is reached after being deflected to a length equal to 1.25 times its diameter. Thereafter, it maintains a relatively constant force regardless of extension length. The load is basically determined by the thickness and width of the material and the diameter of the coil. Qianye Spring  offers a stock of constant force springs in a variety of...
Custom constant force spiral spring for tobacco shelf pusher Product
 Услуги по сборке и монтажу
Услуги по сборке и монтажу
Компания Qianye не только обеспечивает производство прецизионных пружин, но также фокусируется на конструктивном исполнении и функциональных решениях всей пружинной системы и может обеспечить полный комплекс производства и сборки системы.
 Пружина угольной щетки
Пружина угольной щетки
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Пружина переменной силы
Пружина переменной силы
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Силовая пружина
Силовая пружина
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Пружина постоянной силы
Пружина постоянной силы
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Пружина постоянного кручения
Пружина постоянного кручения
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
Custom constant force spiral spring for tobacco shelf pusher News
 Power spring solves the problem of insulin syringe
Power spring solves the problem of insulin syringe

Время:2022-9-14

Mention of diabetes, I think everyone is not strange. Data show that by the end of 2021, the total number of type 2 diabetes in China was about 120 million. When oral hypoglycemic agents are standardized and blood glucose control is still unsatisfactory, insulin injection is an inevitable choice for the treatment of type 2 diabetes. Many may not know that insulin injections require dedicated syringes. Some kids are worried. Does injection take technical issues into account ? Actually don 't worry at all, because what, because the use of the Qianye  power spring ! Qianye power spring can provide small and highly accurate drug dose. The quantitative drug is injected into the body through the spring fixed force, thrust and homing speed. The thrust distribution of the steel strip spring accurately matches the sliding force of the traditional syringe. It solves the problem of emission tolerance of the syringe and provides a high thrust demand for highly viscous solution.     The device of insulin injection pen consists of handle, needle cap body, trigger device, insulin needle, needle hole and dynamic spring. The trigger device is started by the button to make the spring inside the needle cap contract instantaneously, and the spring elasticity drives the needle to penetrate into the subcutaneous tissue at a certain depth instantly, so as to effectively relieve the fear and pain of the patients, reduce the trauma area, improve the treatment compliance, enable the patients to carry out effective site rotation injection, and improve the treatment effect.  The reason why insulin injection needs special syringes...
 Advantages of Qianye constant force spring in technology
Advantages of Qianye constant force spring in technology

Время:2022-9-14

Spring is a commonly used component in industry. It is used in all kinds of products, from aircraft and warships to mobile phones and cameras. Therefore, the production of spring has a history of hundreds of years. Constant force spring has the characteristic of maintaining constant force in long stroke. Its function can be applied to the application of products that need linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving, such as lifting doors and windows, computer display and fan height adjustment, store display shelf or motor carbon brush motor. On the market, constant force spring manufacturers generally use eight claw spring machine, which is called eight claw machine for short. The eight claw spring machine is continuously developed on the basis of three axes. The eight position claw arms of the eight claw spring machine can rotate 360 degrees in the forward and reverse directions. The working sequence of the curved arms is determined by the shape or angle of the cam plate, and then the auxiliary tools such as curve gauge, angle bender, collision knife or cutter are used to complete the processing of spring products. The surface of the constant force spring produced by the eight claw machine will be rough, the force value is unstable, it is easy to loosen the ring, and the service life is relatively short.         However, Qianye uses the spring coiling machine. The constant force spring produced by the spring coiling machine can meet the strength requirements in a limited space; Qianye also strengthens from two...
 Fall Arrester using Qianye power spring
Fall Arrester using Qianye power spring

Время:2022-9-14

The fall arrester is also called the speed difference device, which is a protective product. It is suitable for safety protection when the crane is hoisted to prevent the suspended workpiece from accidentally falling. It can effectively protect the life safety of ground operators and the damage of the suspended workpiece. It is used in metallurgical automobile manufacturing, petrochemical industry, engineering construction, electric power, and ships. , Communications, pharmacy, bridges and other high-level workplaces. The protective effect of the protective device product must pass. The power spring has a retractable function and is an ideal part of the gravity dissipator used in the dropper. The anti-fall system is connected between the fixed points of the cable harness, and they can stop the user from falling in the first time. Even when the power spring is fully deployed, the gravity dissipator of the dropper can prevent the user from being hit in the event of a fall. The advantages of Qianye power springs are divided into natural power springs and pre-force power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. When using Qianye power spring as its parts in normal use, the safety rope will expand and contract freely with the human body. Under the action of the mechanism in the device, it is in a semi-tensed state, so that the operator has no sense of worry. In the event of a fall, the pulling speed of the safety rope will be significantly increased,...
 Традиционные силовые пружины и пружины с предварительным натягом
Традиционные силовые пружины и пружины с предварительным натягом

Время:2022-9-14

   Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs.        During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement.        These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of ​​the material. The number of turns the spring can provide depends on the space available between the mandrel and the...
 7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life

Time:2022-9-15

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation.     4. Using The Right Material Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application.     5. Minimize Shock Loading Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring...
 A constant torque spring can play such a big role in the take-up device
A constant torque spring can play such a big role in the take-up device

Время:2022-9-14

Constant torque springs can help take up the wire and are used in many products. All electrical products have a cord set that is connected to the power supply, but this power cord will bring some trouble to our arrangement. The function of the constant torque spring is this, it can bring a free shrinkage process to the electrical cord set , making it easy to take up the line, very practical. When the external force reverses the constant torque spring from the natural state to the output wheel, once the external force is removed, the constant torque spring will be rolled back to the natural state, and a constant torque will be generated in the output wheel at the same time. Constant torque spring can be used in automatic winding, balance weight and power source, such as automatic winding device of power line. Advantages of constant torque spring over power spring: 1. The torque will not change as the number of turns increases. 2. There is no limit on the number of available turns, and the design of multiple turns mostly adopts constant torque spring.  3. The number of invalid turns is less, more energy can be stored and the efficiency is higher. Many take-up devices on the market are prone to dislocation or jamming during take-up due to the improper selection of spring, resulting in confusion and low take-up efficiency. Shenzhen Qianye Precision Metal Co., Ltd. has been specializing in the production of spring for more than 20 years. Qianye precision spring engineers can help you improve and improve your products. Contact us at any stage of your project for expert help and technical...
 Automatic rolling shutter
Automatic rolling shutter

Время:2022-9-14

   It has to be said that laziness is a major driving force to promote scientific and technological progress. The emergence of a series of smart appliances not only makes people's life intelligent and convenient, but also gives everyone more opportunities to "be lazy" to complete other work or things. The charm of smart appliances lies in the linkage control between devices and the configuration of scene mode. It only takes one step to control household appliances to achieve the expected effect, which is the most attractive.   At present, in the aspect of smart home decoration, a kind of automatic rolling curtain is more popular, which is also called electric rolling curtain. This is an electric rolling curtain structure with tubular motor as the power. It is quite simple to operate. It is controlled by remote control or mobile phone APP. As an upgrading alternative product of manual rolling curtain, its work is more quiet and stable. The motor is directly installed in the metal coil tube, which reduces the transmission link of the volume and force of the curtain box and avoids the influence of the external environment on the motor.There are two problems in the common electric curtains on the market. Compared with the traditional manual rolling curtain or the left and right open and close curtain, the electric operation of automatic rolling curtain is more convenient, and the adaptability is not weaker than the traditional curtain. At the same time, it also has the functions of anti-ultraviolet, environmental protection and energy saving, saving indoor space and...
 Применение пружин в промышленных дверях
Применение пружин в промышленных дверях

Время:2022-9-14

The constant force spring of the industrial door mainly plays a balancing role and reduces the burden on the motor. The force of the spring is equivalent to the force of the industrial door, which is the most ideal configuration state. If the spring force is too large or too small, it will affect the operation of the industrial door. In severe cases, safety accidents may occur and endanger others.        Constant force springs are often used to provide balance to products, so what is balance?        Constant force springs are most useful in applications that require consistent recoil. Ordinary springs behave according to a mathematical equation called Hooke's law. Hooke's law states that the force of a recoil spring in the direction of recoil is equal to the distance the spring is displaced from equilibrium. Simply put, we look at how far the spring is stretched - multiplied by a mathematical constant, the rate of the spring. The recoil direction of the spring is opposite to the stretch direction. ,km        Hooke's Law does not affect constant force springs because their recoil remains constant throughout their range of motion. Their unique design consists of a thin, coiled steel strip that rests when fully coiled. Constant force springs are loaded when they are partially or fully deployed. When released, the spring springs back, pulling the extended ribbon back and rolling up properly. Since the recoil force is mainly obtained closest to the take-up roll, a constant force is maintained. A constant force spring can...