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What are constant force springs and how are they used?
What are constant force springs and how are they used?
Constant force springs are specialized springs that are used to provide a constant force over a range of motion. This makes them ideal for use in a variety of applications, such as automotive or robotic systems.under we will take a closer look at what constant force springs are and how they can be used. What are constant force springs? A constant force spring is a type of spring that produces a constant force over its entire range of deflection. This type of spring is often used in applications where a stable force is required, such as in the actuation of a valve. Constant force springs don’t have much in common, either in form or function, with standard helically wound springs. For starters, constant force springs are formed from pre-tensioned metal strips, rather than wire. At their most basic level, however, constant force springs do exactly what other springs do. That is, they conform to Hooke’s Law. Hooke’s Law essentially states...
Predtoplotna obdelava vzmeti
Predtoplotna obdelava vzmeti
Spring has been very common in people's daily production and life, ranging from planes, trains and cars to household appliances and daily necessities, and even children's stationery for school. It can be seen how important spring is to our life.     What is the definition of spring? It is a mechanical part that uses elasticity to work. Generally made of spring steel. It is used to control the movement of mechanical parts, mitigate impact or vibration, store and measure the size of force. It is widely used in machines and instruments.     For a professional spring manufacturer, the most basic production goal is to infinitely pursue the high quality of products. Therefore, in order to improve the performance of the spring, it is often assisted by pre heat treatment, that is, the process of strengthening the quality of spring steel is used to further strengthen the spring.     In fact, the so-called pre heat treatment is what we often...
Do you really understand the variable force spring?
Do you really understand the variable force spring?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
Konstrukcijske stopnje vzmeti s konstantnim navorom
Konstrukcijske stopnje vzmeti s konstantnim navorom
Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...
[Natančnost Qianye]Fizična zasnova in povratna sila vzmeti s konstantno silo
[Natančnost Qianye]Fizična zasnova in povratna sila vzmeti s konstantno silo
 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.  ...
Constant force spring Product
 Vzmet s spremenljivo silo
Vzmet s spremenljivo silo
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Vzmet karbonske ščetke
Vzmet karbonske ščetke
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Konstantna torzijska vzmet
Konstantna torzijska vzmet
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Storitve montaže in montaže
Storitve montaže in montaže
Podjetje Qianye ne zagotavlja samo proizvodnje natančnih vzmeti, ampak se osredotoča tudi na strukturno zasnovo in funkcionalne rešitve celotnega vzmetnega sistema ter lahko zagotovi celoten sklop sistemske proizvodnje in montaže
 Vzmet s konstantno silo
Vzmet s konstantno silo
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Storitev optimizacijskega oblikovanja
Storitev optimizacijskega oblikovanja
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
Constant force spring News
 What is passivation? Does my product need it?
What is passivation? Does my product need it?

Čas: 2022-9-14

 "My new stainless steel product specification requires' passivation '. Do I need it?" Our answer is that you may not. That's why. Passivation is the process of protecting stainless steel from corrosion by adding an oxide layer on its outer surface. Although some stainless steel product specifications require passivation to reduce corrosion risk, most of them are unnecessary and expensive, and may damage some metal products, including flat bar springs, such as constant force, variable force and constant torque springs, all of which are uncommon products manufactured by Qianye precision.     The reason passivation is not a good idea for flat bar springs is because passivation involves the use of acids and harsh chemicals to initially clean the metal as part of the process. The geometry of these spring types means that many small cracks can form between the coil layers. The acid used in passivation can become trapped in these crevices. This resulted in longer-than-expected exposure of the stainless steel, which in turn resulted in hydrogen embrittlement and eventual spring failure. Additionally, mechanically exposing all surfaces of the spring to acid can damage the spring, resulting in changes in force/torque output or defects. There are better, simpler, cheaper ways to avoid any need for corrosion and passivation of stainless steel components, and it's as simple as choosing a fussy material. Remember that the risk of corrosion of any stainless steel component is driven by the environment (such as the presence of water and other chemicals) and Qianye Precision typically uses high quality 301 stainless steel for our springs....
 Uporaba vzmeti v industrijskih vratih
Uporaba vzmeti v industrijskih vratih

Čas: 2022-9-14

The constant force spring of the industrial door mainly plays a balancing role and reduces the burden on the motor. The force of the spring is equivalent to the force of the industrial door, which is the most ideal configuration state. If the spring force is too large or too small, it will affect the operation of the industrial door. In severe cases, safety accidents may occur and endanger others.        Constant force springs are often used to provide balance to products, so what is balance?        Constant force springs are most useful in applications that require consistent recoil. Ordinary springs behave according to a mathematical equation called Hooke's law. Hooke's law states that the force of a recoil spring in the direction of recoil is equal to the distance the spring is displaced from equilibrium. Simply put, we look at how far the spring is stretched - multiplied by a mathematical constant, the rate of the spring. The recoil direction of the spring is opposite to the stretch direction. ,km        Hooke's Law does not affect constant force springs because their recoil remains constant throughout their range of motion. Their unique design consists of a thin, coiled steel strip that rests when fully coiled. Constant force springs are loaded when they are partially or fully deployed. When released, the spring springs back, pulling the extended ribbon back and rolling up properly. Since the recoil force is mainly obtained closest to the take-up roll, a constant force is maintained. A constant force spring can...
 Prednosti brezžičnih vzmetnih komponent Qianye
Prednosti brezžičnih vzmetnih komponent Qianye

Čas: 2022-9-14

All curtain cords, whether installed on the side, caught in curtains, or placed on the back, can be dangerous to children. It is best to replace all corded curtains with cordless curtains in houses where children live or visit, especially in children's bedrooms and play areas. Cordless roller blinds with either a spring system or an electric system can improve the safety of the home.        Cordless roller blinds with spring system are similar to movie curtains. They use the elasticity of the springs. Under the action of the spring components, the roller blinds can be balanced at any position and can be stopped at any time.        At present, most of the spring components on the market are wire spring cordless curtain systems, which have a relatively short service life and a high degree of force attenuation. When pulling down, the curtain stops at each clip, and when rising, pulling down makes the curtain bounce back to the top, which can only make the curtain go up and down within the range, and cannot make the curtain stop freely at any position. The structure is more complex, and it needs to cooperate with damping and limit devices. When the spring force value is attenuated, the feel of the curtain will change.        The core component of Qianye's precision-designed spring cordless curtain system is a spring with a negative gradient. Compared with the traditional wire spring cordless curtain system, the advantages are as follows:        1. Lifespan: Compared with traditional wire spring...
 Qianye constant force spring helps fight the "epidemic" on the experimental platform
Qianye constant force spring helps fight the "epidemic" on the experimental platform

Čas: 2022-9-13

Rapidly improving the ability of nucleic acid detection is the key to winning the war of epidemic prevention and control. Since the outbreak of the current round of the epidemic in Shenzhen, Shenzhen's "Huo-yan" laboratory has been on standby, quickly assembled anti-epidemic forces to fight the "epidemic", and started the anti-epidemic defense battle at home! On January 15, Shenzhen satellite TV and Shenzhen news network visited BGI Genomics Shenzhen Huo-Yan laboratory. Just like its name "Huo-yan", Huo-yan Laboratory uses the " piercing eye" of the Chinese plan to make the new crown virus "nowhere to hide". "Huo-yan" is divided into reagent preparation cabin, code scanning sampling cabin, nucleic acid extraction cabin, and nucleic acid amplification cabin.Among them, the sampling cabin and extraction cabin are equipped with BGI's self-developed fully automated cup separation system, which can process 192 samples every 40 minutes, and a high-throughput automated nucleic acid extractor, which can process up to 10,000 samples per day. The "Huo-yan" laboratory has a detection capacity of 60,000 daily throughput, and 10 mixed 1 can detect up to 600,000 copies per day. BGI's "Huo-yan" laboratory has realized the automation and intelligence of the nucleic acid detection platform. Domestic technology has greatly improved the detection efficiency and greatly reduced the risk of infection by laboratory personnel.BGI's new crown testing products have covered more than 180 countries and regions, and BGI Genomics had built more than 90 Huo-Yan Laboratories in 30 countries and regions worldwide. The lifting system spring in the BGI nucleic acid testing equipment is to replace the original foreign spring with the spring...
 Analysis on the causes of carbon brush fault of generator set
Analysis on the causes of carbon brush fault of generator set

Čas: 2022-9-15

In recent years, several safety briefings have successively reported shutdown accidents caused by carbon brush or rotor collector ring failure of large generator units, resulting in great economic losses to the enterprise.Carbon brushes are motor brushes. Improper maintenance and use of the carbon brush of the generator set during operation will cause accident load reduction or even shutdown.        Factors leading to carbon brush fault      Electromagnetic factors : when reactive or excitation current is adjusted, the spark of carbon brush has obvious change. When the exciter commutates, the contact between the carbon brush and the commutator is not good, and the contact resistance is too large ; the uneven thickness of the oxide film of the rectifier or slip ring causes the unbalanced distribution of carbon brush current ; or sudden change of load and sudden short circuit lead to abnormal voltage distribution between commutators ; unit overload and imbalance ; carbon brush selection is unreasonable, carbon brush spacing is not equal ; carbon brush quality issues, etc. Mechanical factors : commutator center is not correct, rotor imbalance ; large vibration of the unit ; insulation bulge between commutators or commutators bulge ; carbon brush contact surface grinding is not smooth, or commutator surface roughness caused by poor contact ; the commutator surface is not clean ; the air gap under each reversing pole is unequal ; spring pressure on carbon brush is uneven or unsuitable ; carbon brush in the brush grip too loose and jump, or too tight carbon brush in the brush grip stuck, etc. Reduced operating...
 Surface cleaning method of stainless steel spring
Surface cleaning method of stainless steel spring

Čas: 2022-9-13

The spring of thousand industry precision hair has excellent application in different fields, for example, the products of the company have been widely used in LCD display lifting bracket, automobile special motor, medical treatment, lifting fan, lifting window accessories, vacuum cleaner, sales rack and other fields. With the development of modern technology, stainless steel hairline, as a more common elastic element in modern technology, has a huge function and its application is becoming more and more obvious. The company is to provide professional stainless steel hair spring surface treatment methods. 1、 Two methods of removing oxide skin and oil pollution by spring are as follows: 1. Dilute the cleaning agent and clean water in ultrasonic equipment about 1:30. When the spring surface is free of oxygen, no oil and the metal color is appropriate, then take out water and clean it. In this way, the treated stainless steel hair surface can achieve the effect of sub light. 2. Dilute the cleaning agent and clean water as 1:1 or 1:2, and then immerse the stainless steel hair strip into the solution until the surface of the spring is free of oxygen and no oil to restore to the metal color. Then take out the water and clean it. After this treatment, the stainless steel hair surface is also used to achieve the effect of Matt. 2、 Two methods of bright surface of the spring are as follows: 1. The volume of spring and coarse abrasive is matched according to 1:3. The amount of cleaning agent is 1% to 2% of the...
 3 vrste vzmeti in nekatere pogoste uporabe
3 vrste vzmeti in nekatere pogoste uporabe

Čas: 2022-9-14

Smooth Range of Motion: Constant Force Springs Constant force springs provide a smooth range of motion and constant load, meaning they do not follow Hooke’s law. They are uniform in length and coiled into a permanent diameter. Constant force springs are frequently used for applications that require counterbalancing, including windows. In fact, window balance springs are one of our most successful products. In addition, the springs we manufacture are often designed for medical devices and aerospace applications. Their smooth range and steady motion control enhance instrument articulation.   High Torque with Little Rotation: Spiral Torsion Springs Spiral torsion springs are another popular product we manufacture.These springs are ideal for applications that require high torque and less than 360 degrees of rotation. (270 degrees maximum is preferred). Spiral torsion springs are commonly used in applications that require a “return to center” function, like a medical instrument joystick. They’re also ideal for electric motors and automotive applications. If your application requires this “return to center” function, developing a custom spiral torsion spring may be the best solution. Torque with Significant Rotation: Power Springs Power springs (also referred to as clock springs) are appropriately named due to their rotational energy that takes the form of torque. The torque increases as the spring is wound tighter. They are wound around an arbor or shaft and are retained in a housing. Their large rotation capabilities make them an ideal spring for a number of automotive applications or medical devices. Power springs are also frequently used for counterbalance mechanisms in industrial sectors. Custom vs. Stock Springs: Which are Best for You? As you begin to develop...
 Application design of constant torsion spring in bicycle nest
Application design of constant torsion spring in bicycle nest

Čas: 2022-9-14

 The bicycle nest is an automatic lifting device for bicycles, which is placed on the ceiling of the room and can be stably raised and stored on the roof. It can safely accommodate any bike, no matter its shape or size.    The storage method is simple. If you need to get on the bike, gently pull on the loose rope, then push the bike down and the bike will be lifted. If you want to take the bike off, you just have to gently pull your bike down and let the bike fall to the ground. This bike rack is designed so that you can easily place your bike, and you can store your bike almost anywhere. It maximizes the bike's on-road storage space. What makes this unit unique is its unique spring mechanism. You don't need power or pulleys to easily lift the bike for you, just your fingertips guide. The unique spring mechanism is the key reason the bike nest moves the bike up and down, making this spring challenging to make. There are strict requirements on the length and stability of the spring, and the spring that does not meet the standard is unqualified. The bicycle nest is attached to your ceiling with two bolts and uses a spring mechanism to raise your bike. Just like a functioning set of blinds, a gentle pull on the cable will bring your bike to the ground. You can also park the bike anywhere while it's down, which means the bike nest also doubles as a light workbench.The corresponding thickness shall...