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Spiral spring design: the forgotten part of mechanical design: Spiral springs are often taken for granted in mechanical design, but they are an essential component in many applications. In fact, spiral springs can be used to achieve a wide range of motion and force characteristics, making them a versatile choice for many applications. What are spiral springs and what are they used for? Spiral springs are one of the most common types of springs. They are made from a coiled wire that is formed into a spiral shape. Spiral springs are used in a variety of applications, including automotive, industrial, and consumer products. They are used for a variety of purposes, including providing compression, tension, and torsion. The history of spiral springs The spiral spring is a unique invention that has a long and interesting history. Though the first spiral springs are believed to have been invented in China, they didn't become popular until the 1700s, when they were used in clocks and watches. In the 1800s,...

Everything You Need to Know About Seat Belts Springs: Seat belts and springs are both important parts of a car. Seat belts keep you safe in case of an accident, while springs keep the car in shape. It's important to know how to use both of these parts properly. What are seat belts and springs, and what do they do? A seat belt is a device used to secure the occupant of a vehicle in a sitting position. A seat belt consists of two straps, one running over the shoulder and chest, the other between the legs. The purpose of a seat belt is to distribute the force of a collision over the entire body, thereby reducing the likelihood of injury. A spring is a device used to store energy and release it in a controlled manner. Springs are used in a wide variety of applications, including automotive suspensions, door hinges, and shoe laces. How do seat belts and springs work? When you press down on a seat belt,...

Dejavniki, ki vplivajo na pretrganje pogonskih vzmeti: The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box. The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt) It is often seen that the scroll spring purchased will break soon after it...

Kako doseči, da vzmet s konstantno silo proizvede več sile: A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces. When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs. 1、 Back to back method The back-to-back method uses two...

Design technology of high precision spring: Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring. The design process of spring has the following points: 1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring. 2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...

How to determine the length of a constant force spring: Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...

Kateri dejavniki bodo neposredno vplivali na uporabo vzmeti?: A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc. Power Spring Application: The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter motors, storage wire boxes, etc. Power spring classification: The plane power springs are classified according to whether they are in contact with the adjacent working parts: ...

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Storitev optimizacijskega oblikovanja: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Vzmet s konstantno silo: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Vzmet s spremenljivo silo: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Power Spring: Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...

Konstantna torzijska vzmet: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Storitve montaže in montaže: Podjetje Qianye ne zagotavlja samo proizvodnje natančnih vzmeti, ampak se osredotoča tudi na strukturno zasnovo in funkcionalne rešitve celotnega vzmetnega sistema ter lahko zagotovi celoten sklop sistemske proizvodnje in montaže

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[Qianye precision]Benefits of choosing custom springs: Purchasing special components for equipment is always an obstacle for engineers designing new products. Many industries, from automotive and aerospace to medical and construction, need to customize springs for special applications. Spare springs are ideal for short turnaround times, but they are not suitable for your equipment specification. To this end, custom springs may be an important solution for industrial engineers. Learn more about some of the benefits associated with custom springs. 1、Design expertise Using stock springs may mean that you must meet the approximate values you need. However, custom springs can be made to match the specifications required by your equipment. Custom spring manufacturing brings extensive knowledge of different types of springs to your project, including how to manufacture components to meet product requirements or specifications. When you work with spring manufacturers with design engineering expertise, your company can also reduce other costs. 2、 Flexibility Custom spring manufacturing reduces turnaround time associated with orders and revisions. Maintain stricter control over the supply chain. If the components you ordered need to be adjusted, you can make these adjustments more directly. This gives you more flexibility to experiment with designs and adjust to product recalls or industry changes. 3、 Reduce production costs Manufacturing partners with their own internal tool capabilities are usually able to complete large custom orders. This is due not only to their professional manufacturing technology, but also to the reduced costs associated with transporting and handling parts. You can also avoid indirect costs of labor, manufacturing equipment and raw...

Application of constant force spring in lifting window: The lifting window is different from the traditional internal opening, external opening and ordinary push-pull mode, but adopts the opening mode of lifting up and down. Because it is mainly popular in North America, it is also called American lifting window. It is one of the two major door and window categories in the world. The lifting window is more compact than the left and right lifting windows, which is determined by the structure of the window. The traditional lifting window is a sash frame structure, that is, when the window sash is opened left and right, it is realized by sliding the lower pulley on the sliding rail of the window frame. However, there is a gap between the pulley and the slide rail, and the smoothness of the opening must be taken into account, which will inevitably lead to the decline of the sealing performance. The lifting window is a frame-encased sash structure. The sash is wrapped in the window frame and runs vertically up and down. Through the multiple seals of high-quality siliconized tops, the sash frame is tightly fitted around it, and the sealing performance is significantly better than that of the left and right lifting windows, second only to Fixed and casement windows. The advantages of the sliding doors and windows are: 1. The characteristics of large ventilation, the lifting windows can be opened by 2/1, and the air entering the room can be convected. The European-style lifting windows and casement windows basically cannot open more than half of the area. Second, there can be different...

Nine factors that should be paid attention to in spring production: A spring is a mechanical part that works with elasticity. Generally made of spring steel. It is used to control the movement, buffering or vibration, energy storage, force measurement, etc. of mechanical parts, and is widely used in machines and instruments. (1) Elastic limit - the elastic limit is related to the tensile strength. Selecting a material with a high elastic limit is usually equivalent to selecting a material with a high tensile strength. (2) Spring coefficient - the stress applied to the spring material to produce a unit strain is called the elastic coefficient value, which mainly depends on its chemical composition. (3) Fatigue strength - fatigue strength must be considered for springs subjected to dynamic loads. There is a certain relationship between fatigue strength and tensile strength of materials. (4) Hardenability - in order to improve the quenching effect, the material is required to have good hardenability, and at least 50% of the central block iron structure shall be quenched. (5) Shape and size - the mechanical properties of the spring material change with the size. The manufacturing size of the spring material is allowed to have tolerances. Therefore, the material must be selected according to the accuracy of the spring load characteristics.(6) Heat resistance - some springs are used at certain high temperatures. Generally, the mechanical properties of spring materials decrease with the increase of temperature, and the spring performance decreases after a certain temperature. (7) Corrosion resistance - when the spring is used in a corrosive environment, the corrosion resistance of the material mainly depends on its chemical composition. There are many corrosion factors, so we...

3 vrste vzmeti in nekatere pogoste uporabe: Smooth Range of Motion: Constant Force Springs Constant force springs provide a smooth range of motion and constant load, meaning they do not follow Hooke’s law. They are uniform in length and coiled into a permanent diameter. Constant force springs are frequently used for applications that require counterbalancing, including windows. In fact, window balance springs are one of our most successful products. In addition, the springs we manufacture are often designed for medical devices and aerospace applications. Their smooth range and steady motion control enhance instrument articulation. High Torque with Little Rotation: Spiral Torsion Springs Spiral torsion springs are another popular product we manufacture.These springs are ideal for applications that require high torque and less than 360 degrees of rotation. (270 degrees maximum is preferred). Spiral torsion springs are commonly used in applications that require a “return to center” function, like a medical instrument joystick. They’re also ideal for electric motors and automotive applications. If your application requires this “return to center” function, developing a custom spiral torsion spring may be the best solution. Torque with Significant Rotation: Power Springs Power springs (also referred to as clock springs) are appropriately named due to their rotational energy that takes the form of torque. The torque increases as the spring is wound tighter. They are wound around an arbor or shaft and are retained in a housing. Their large rotation capabilities make them an ideal spring for a number of automotive applications or medical devices. Power springs are also frequently used for counterbalance mechanisms in industrial sectors. Custom vs. Stock Springs: Which are Best for You? As you begin to develop...

Scene principle of constant force spring: The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. So do you know that constant force springs can be applied to those scenes? Let's have a look! Constant force spring has the characteristic of maintaining constant force in long stroke. In a very small device space, it can achieve very high elastic output. It can be applied to the nail pushing device of nailing gun for linear pushing. When the fixed force spring is straightened by external force, the spring will naturally retract and produce elastic force. It has the movement functions of balancing or saving force. It can be applied to the height adjustment of computer display and electric fan. The fixed force spring can achieve extremely high elastic output in a very small device space. Its function can be applied to product applications requiring linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving, such as automobile cup holder. Shenzhen Qianye Precision Metal Co., Ltd. was established in 2006 to supply high-quality stainless steel springs for many fields. Through continuous efforts, 19 patent certificates and 4 spring equipment software copyrights have been granted by the State Intellectual Property Office, and an enviable industry influence has been built. The company designs and manufactures a wide range of power springs, constant...

Application of spring in display: The diversification of modern life, people in the pursuit of high quality life at the same time also constantly in innovation. Leisure, shopping traditional products only meet material needs, people began to pursue diversified products. Let me feel deeper, such as display lifting design, this design to work and life has brought a lot of convenience. The reason why the display can rise and fall is the internal use of constant force spring free lifting principle, designed to adjust the display height of the elevator. With the help of the spring tension, the height can be freely adjusted. Compared with the traditional manual adjustment, the spring is simpler to use and more convenient to operate. The constant force spring is made of stainless steel strip. The high-strength steel strip is shaped by a specific production spring equipment. When the external force straightens it, the hair will naturally roll back and generate elasticity. However, to achieve our goal, we can return to the starting point after displacement. The advantages of the Qianye constant force spring over the traditional wire spring are: 1. In a very small installation space, a very high elastic output can be achieved. 2. A constant spring force is maintained throughout all strokes. 3. The pre-force stroke is short, and only a short stroke is needed to achieve the required elastic force. 4. The original length is smaller than the wire spring, and the stroke is unlimited. In general company venues, a large amount of information and materials need to be processed in the meeting, and different people...

How long can the spring last?: How long can stainless steel springs last? This is a common problem. You might think that as long as it's not stretched beyond the point of recovery, the spring will always return to its original shape. A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel, the types of springs are complex and diverse. However, spring life depends on many factors. 1. Spring design Are they properly designed for their intended purpose? Many are not, errors in spring design are the main cause of premature spring failure. When choosing a spring, remember to pay attention to what it is for and how it will be used. Is spring strength more important or elasticity? If you're not sure, experts can help guide your decision. 2. Quality of manufacturing materials The life of the spring is also related to the quality and modulus of elasticity of the materials used in its manufacture. Make sure your springs are made of the best quality material for the desired application. For example, stainless steel springs have high strength, low stress relaxation, corrosion resistance and heat resistance. However, their performance decreases at sub-zero temperatures. 3. Application pressure and environmental conditions If the force applied is greater than the spring is designed to withstand, fracture may occur....

Application of power spring in electric vehicle charging station: As the times change, gas stations are gradually replaced by electric vehicle charging stations. We have always been a natural partner for designers and manufacturers of electric vehicle charging stations, because they need to be compact, clean and provide trouble free cable management solutions for their electric vehicle charging stations around the world. By applying our power spring to the retractable cable drum, the cable wear is reduced, the tangled cable is eliminated, and the cable can be neatly stored when not in use. In this way, we help EV charging station developers shape the future of safe and trouble free charging of electric vehicles. The natural expansion trend of the power spring gives a torque to the spindle or case, resulting in a usable torque. The generated torque is cumulative, so the torque will increase as the spring is tightened and decrease as the spring is loosened. Torque and total number of turns are the most important output requirements in the design of power spring. The performance of the power spring depends on the size of the spring material (thickness, width and length) and the available space (shell and spindle diameter). Qianye precision can provide customized spring design solutions. Use our design to specify your requirements,as a spring manufacturer, our customized spring performance meets your expectations. Make the product balance various charging cables. When the user walks back to the charging end, the cable drum pulls back the middle of the charging cable. It makes it easier for users to return the charging cable to the charging station after charging the vehicle, which ensures that the...

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