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Spiral spring design: the forgotten part of mechanical design
Spiral spring design: the forgotten part of mechanical design
Spiral springs are often taken for granted in mechanical design, but they are an essential component in many applications. In fact, spiral springs can be used to achieve a wide range of motion and force characteristics, making them a versatile choice for many applications.     What are spiral springs and what are they used for? Spiral springs are one of the most common types of springs. They are made from a coiled wire that is formed into a spiral shape. Spiral springs are used in a variety of applications, including automotive, industrial, and consumer products. They are used for a variety of purposes, including providing compression, tension, and torsion. The history of spiral springs The spiral spring is a unique invention that has a long and interesting history. Though the first spiral springs are believed to have been invented in China, they didn't become popular until the 1700s, when they were used in clocks and watches. In the 1800s,...
Everything You Need to Know About Seat Belts Springs
Everything You Need to Know About Seat Belts Springs
Seat belts and springs are both important parts of a car. Seat belts keep you safe in case of an accident, while springs keep the car in shape. It's important to know how to use both of these parts properly. What are seat belts and springs, and what do they do? A seat belt is a device used to secure the occupant of a vehicle in a sitting position. A seat belt consists of two straps, one running over the shoulder and chest, the other between the legs. The purpose of a seat belt is to distribute the force of a collision over the entire body, thereby reducing the likelihood of injury. A spring is a device used to store energy and release it in a controlled manner. Springs are used in a wide variety of applications, including automotive suspensions, door hinges, and shoe laces. How do seat belts and springs work? When you press down on a seat belt,...
Фактори који утичу на пуцање опруга
Фактори који утичу на пуцање опруга
The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it...
How to make the constant force spring produce more force
How to make the constant force spring produce more force
A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces.       When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs.         1、 Back to back method The back-to-back method uses two...
Технологија пројектовања опруге високе прецизности
Технологија пројектовања опруге високе прецизности
 Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring.       The design process of spring has the following points:      1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring.      2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...
How to determine the length of a constant force spring
How to determine the length of a constant force spring
  Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...
What factors will directly affect the use of power springs?
What factors will directly affect the use of power springs?
A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc.    Power Spring Application:    The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter     motors, storage wire boxes, etc.     Power spring classification:     The plane power springs are classified according to whether they are in contact with the adjacent working parts:     ...
Fans Spring Product
 Опруга од угљене четке
Опруга од угљене четке
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Константна торзијска опруга
Константна торзијска опруга
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Повер Спринг
Повер Спринг
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Опруга променљиве силе
Опруга променљиве силе
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Пролеће константне силе
Пролеће константне силе
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Услуге монтаже и монтаже
Услуге монтаже и монтаже
Компанија Киание не само да обезбеђује производњу прецизних опруга, већ се такође фокусира на структурални дизајн и функционална решења читавог система опруга, и може да обезбеди комплетан сет за производњу и монтажу система
Fans Spring News
 [Киание прецизност] Пролеће на завеси аутомобила
[Киание прецизност] Пролеће на завеси аутомобила

Тиме:2022-9-14

When taking the high-speed railway, everyone should like to look at the scenery outside the window. I don't know if you have paid attention to the curtains on the bullet train. When I take the bullet train, I often find that there is no buckle on the curtain slide rail on the bullet train, but I can still go up and down freely and won't fall or bounce back. That is to say, when I pull down 1 / 3, it will stop at 1 / 3, and when I pull down half, it will stop at half; If you want to put it away, just push it up and stop where you push it? It's different from the curtains I usually see at home. Isn't it affected by gravity? With this curiosity, let me show you that the bullet train should be a spring roller shutter. The elasticity of the spring roller shutter can adjust the rise and fall of the fabric within a certain range and can stop at any position. Gently pull down and let go. The fabric can bounce back to the top of the curtain leisurely and freely. The operation is light, the operation time is short, and the stay position is arbitrary. Compact structure, flexible and convenient operation. Because the addition of variable force spring makes the roller shutter achieve this effect, many variable force springs on the market can not achieve the effect that the force is changing in any section, so many electric roller blinds will add some components (deceleration device, damping device, this...
 Примена опруге променљиве силе у временски одложеној полици
Примена опруге променљиве силе у временски одложеној полици

Тиме:2022-9-14

Supermarkets and convenience stores can be seen everywhere. Now more and more people are developing retail. Traditionally, products on shelves are usually placed in order. Some merchants install automatic propellers. After customers buy products, the propellers will push The products at the back are automatically advanced, and when the customer wants to find this product, it is easier to see, which is convenient for the customer to find the desired product and stimulates the customer's desire to buy. Theft of small items in retail stores is a problem that occurs. An ideal form of anti-theft is to create time delays between the dispensing of multiple products. If there is a considerable delay between the distribution of individual products, thieves are less likely to steal the products.        A shelf-delayed pusher equipped with variable force springs can eliminate this problem. The propulsion system includes a pusher, a track and a stop mechanism. The propulsion system includes a resistance mechanism connected to the track and the pusher, and controls the forward movement of the pusher along the track, thereby controlling the speed at which the product is propelled for retrieval by the consumer. When engaged, the stop mechanism prevents the pusher from advancing the product, and the indexing mechanism also limits the forward travel of the pusher to a discrete distance.        The variable force spring can expand the negative gradient and the positive gradient into a spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are...
 Different types of springs and their applications
Different types of springs and their applications

Time:2023-2-6

A spring is a very important mechanical component used in many products to affect motion, improve shock absorption, etc. In other words, rapid prototyping services such as 3D printing and CNC machining can create different types of springs that can be used to influence and manufacture products such as watches and mobile phones. Some of the most widely used products incorporate springs into their designs. This requires knowledge and selection, which requires an understanding of springs and their applications. Therefore, this article discusses springs, their advantages and disadvantages, as well as the different types of springs and their applications. Let's start with spring. A spring is a device that stores energy when a force (from a load) is applied and releases energy when the load is removed. Under normal conditions, regardless of the type of spring used in the product, the spring returns to its original shape when the load is removed. The use of springs in any product is based on Hooke's law. Hooke's Law simply states the relationship between the "force" applied to a spring and its elasticity. Simply put, Hooke's Law states that the force required to compress and stretch a spring is proportional to the displacement of the spring. Different types of springs and their applications Springs are made of different materials, shapes, functions, etc. and thus require a wide variety of applications. Spring is divided into three main classes, each of which has different subclasses. 1. Torsion spring The two ends of the torsion spring are connected to two different components. This separates the two...
 The new computer monitor spring design offers greater durability and flexibility
The new computer monitor spring design offers greater durability and flexibility

Time:2023-3-22

Computer monitors are an essential component of any modern computing system. They allow us to see and interact with the graphical user interface that enables us to use our computers for a wide range of applications, from word processing and data analysis to gaming and entertainment. Over the years, computer monitors have undergone significant improvements in design and functionality, leading to the development of high-resolution displays, curved screens, and other features that enhance the user experience. One area where monitors have often fallen short, however, is in their durability and flexibility. Many users have experienced problems with cracked screens, broken hinges, and other hardware issues that can render their monitors unusable. To address this problem, a new spring design has been developed that offers greater durability and flexibility.   The new design is based on a series of interlocking springs that are integrated into the frame of the monitor. These springs are designed to provide a level of flexibility that allows the monitor to bend and twist without breaking, while also providing a high degree of durability that makes it resistant to damage from impacts and other forms of wear and tear. The result is a monitor that can withstand a wide range of environmental conditions, from extreme temperatures to high humidity, and is less likely to suffer from the types of hardware problems that can plague traditional monitors.     One of the key advantages of the new spring design is its ability to absorb shock and vibration. This is particularly important in applications where the monitor may be...
 Constant force spring damper
Constant force spring damper

Тиме:2022-9-14

Dampers are widely used in building structures to dissipate energy and reduce vibration. However, the traditional damper has complex structure, poor durability and corrosion resistance, and low working stability. After using for a period of time, the damper is prone to aging and deformation can not be restored, so it can not be used anymore. Most of the existing dampers use shape memory alloy (SMA), which is a material composed of more than two kinds of metal elements through thermoelasticity, martensitic transformation and its inversion; Using shape memory alloy, the damper can automatically restore to its original shape after deformation, which is used for the restoration of building structures after deformation. However, the existing dampers only use the performance of shape memory alloy (SMA) wire itself, and the cost is expensive, which is not conducive to the large-scale use of dampers.   The design of constant force spring can be added to the self resetting damper. The damper includes piston parts, U-shaped plates and moving rods. The constant force spring is set between the tension moving rod and the pressure moving rod. The constant force spring tightens the tension moving rod and the pressure moving rod to be close to each other, so that the tension moving rod and the pressure moving rod respectively lean against the end close to each other in the corresponding sliding hole. It is conducive to the large-scale use of self resetting dampers. Constant force spring is a kind of functional material with high ductility, which has the advantages of constant load, high energy storage density, low friction loss and so on....
 3 врсте опруга и неке уобичајене примене
3 врсте опруга и неке уобичајене примене

Тиме:2022-9-14

Smooth Range of Motion: Constant Force Springs Constant force springs provide a smooth range of motion and constant load, meaning they do not follow Hooke’s law. They are uniform in length and coiled into a permanent diameter. Constant force springs are frequently used for applications that require counterbalancing, including windows. In fact, window balance springs are one of our most successful products. In addition, the springs we manufacture are often designed for medical devices and aerospace applications. Their smooth range and steady motion control enhance instrument articulation.   High Torque with Little Rotation: Spiral Torsion Springs Spiral torsion springs are another popular product we manufacture.These springs are ideal for applications that require high torque and less than 360 degrees of rotation. (270 degrees maximum is preferred). Spiral torsion springs are commonly used in applications that require a “return to center” function, like a medical instrument joystick. They’re also ideal for electric motors and automotive applications. If your application requires this “return to center” function, developing a custom spiral torsion spring may be the best solution. Torque with Significant Rotation: Power Springs Power springs (also referred to as clock springs) are appropriately named due to their rotational energy that takes the form of torque. The torque increases as the spring is wound tighter. They are wound around an arbor or shaft and are retained in a housing. Their large rotation capabilities make them an ideal spring for a number of automotive applications or medical devices. Power springs are also frequently used for counterbalance mechanisms in industrial sectors. Custom vs. Stock Springs: Which are Best for You? As you begin to develop...
 Variable Force Springs In New Point Of Purchase Display
Variable Force Springs In New Point Of Purchase Display

Тиме:2022-9-14

Automatic advance shelves are more widely used in stores and people's lives, and are more often used for displaying and placing goods (incense hata, rosemary, etc.). However, the conventional shelf propeller has one end of the baffle on both sides fixed and the other end movable. Although in use, after the first row of goods is taken away, the second row of goods will be automatically pushed to the first row, which can save the staff's finishing time, but in the process of pushing the goods, it is easy to cause the goods in the back row to pop out of the display slot due to the activity of the ends of the shelf advancer on both sides of the stopper, which brings inconvenience to the use.   To provide a new type of shelf propeller for the problem of the shortcomings of the existing technology. The new shelf propeller includes a base plate, a side plate, a push plate and a baffle plate, the base plate, the side plate, the push plate and the baffle plate are enclosed to form a shelf slot for placing goods. The side plate is provided on both sides of the bottom plate, and the push plate is provided on the bottom plate, and a variable force spring is provided between the push plate and the bottom plate, and the variable force spring drives the push plate to move. The baffle plate is set at the end of the bottom plate. The utility model structure design is simple, reasonable, orderly, occupy little space, easy...
 What are constant force springs and how are they used?
What are constant force springs and how are they used?

Time:2022-12-7

Constant force springs are specialized springs that are used to provide a constant force over a range of motion. This makes them ideal for use in a variety of applications, such as automotive or robotic systems.under we will take a closer look at what constant force springs are and how they can be used. What are constant force springs? A constant force spring is a type of spring that produces a constant force over its entire range of deflection. This type of spring is often used in applications where a stable force is required, such as in the actuation of a valve. Constant force springs don’t have much in common, either in form or function, with standard helically wound springs. For starters, constant force springs are formed from pre-tensioned metal strips, rather than wire. At their most basic level, however, constant force springs do exactly what other springs do. That is, they conform to Hooke’s Law. Hooke’s Law essentially states that when an elastic object is deformed, the force it exerts is directly proportional to the amount of the deformation. In other words, the farther you extend an extension spring, the more force it takes to pull it even farther; the more you compress a compression spring, the more force it takes to push it down even more.   Determining the Length for Constant Force Springs Constant-force springs differ from traditional helical-wound springs. To begin with, they are made from high yield, thin strips of pre-tensioned stainless steel coiled into a flat spiral. In contrast, rather than a flat, thin...