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How to determine the length of a constant force spring
How to determine the length of a constant force spring
  Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...
Constant Force Springs Design Guide
Constant Force Springs Design Guide
There are many mechanical components to choose from for your device or application. If your device requires a spring, consider constant force springs. These are a type of extension spring. They do not obey Hooke’s law, so their force remains constant, even when deflected. Because of their flat force curve, constant force springs are suitable for applications that require a smooth range of motion and a constant load. Learn more about this type of spring to see if it could work in your device or application. Constant Force Spring Benefits There are many benefits of constant force springs that make them suitable for a number of applications: Have small space requirements Provide a smooth range of motion Have no inertia to overcome Mount to existing hardware Produce a counterbalance effect For these reasons, constant force springs are versatile enough to work for a number of applications in which a constant load is required to counterbalance, tension, retract or dispense. This is why they’re frequently used to enhance...
Дизајн опруга константне силе
Дизајн опруга константне силе
 A constant force spring is a spring that exerts a constant force over its range of motion. That is, it does not obey Hooke's law. Typically, a constant force spring is constructed as a coiled band of spring steel so that the spring relaxes when fully coiled. When it is unrolled, the restoring force comes mainly from the portion of the belt that is close to the roll. Since the geometry of this region remains nearly constant as the spring unfolds, the resultant force is nearly constant.       By creating a spring with a variable pitch, you can make a push-shape spring with a constant velocity. Placing a larger pitch in a larger outer diameter coil and a smaller pitch in a smaller outer diameter coil will force the single spring to fold all coils at the same rate when compressed.       Design of Constant Force Springs: A constant force spring is a coil of prestressed...
Примена опруга променљиве силе у малопродајним дисплејима
Примена опруга променљиве силе у малопродајним дисплејима
Variable force springs are very common in the point-of-purchase or POP industry, especially in shelf pushers. Variable force springs provide variable force to precisely match increasing or decreasing force requirements, propelling the product horizontally forward. Due to their wide applicability, these springs can be seen in the tobacco, cosmetic, electronics and medical industries. So why use variable force springs in shelf thrusters?       1. Inventory Control        Variable force springs are commonly used in trays that push products forward in a controlled manner. Variable-force springs in the push-in trays aid product fronts, so the shelves are always well-stocked. These trays allow for more organized store inventory and help track inventory needs. This is even more critical in today's COVID-conscious environment.         2. Product Integrity        Variable force springs are designed around the weight of the product they push. This ensures that the product is never slammed or damaged when it is...
Предности Киание бежичних опружних компоненти
Предности Киание бежичних опружних компоненти
All curtain cords, whether installed on the side, caught in curtains, or placed on the back, can be dangerous to children. It is best to replace all corded curtains with cordless curtains in houses where children live or visit, especially in children's bedrooms and play areas. Cordless roller blinds with either a spring system or an electric system can improve the safety of the home.        Cordless roller blinds with spring system are similar to movie curtains. They use the elasticity of the springs. Under the action of the spring components, the roller blinds can be balanced at any position and can be stopped at any time.        At present, most of the spring components on the market are wire spring cordless curtain systems, which have a relatively short service life and a high degree of force attenuation. When pulling down, the curtain stops at each clip, and when rising, pulling down makes the curtain bounce...
Роло завесе на повлачење и бежичне ролетне
Роло завесе на повлачење и бежичне ролетне
The roller blinds are blackout roller blinds, soft yarn roller blinds, and Shangri-La roller blinds in appearance. They are mainly corded and cordless. Roller shutters have many advantages such as beautiful and simple appearance, firm and durable structure, etc. Roller shutters are suitable for various places, especially for large-area glass curtain walls. When the roller blind fabric is put down, it can soften the indoor light, avoid the trouble of direct sunlight, and achieve a good shading effect. When the roller blind is raised, its volume is very small, so that it is not easy to be detected.        The bead roller blinds use the rope or chain to ascend and descend. The biggest problem of the rope/bead system is that the curtain will not be pulled when it is too big, and the rope will easily break. It is not very convenient to use, and the rope is easy to get dirty. It is very dangerous for...
Примена опруге променљиве силе у временски одложеној полици
Примена опруге променљиве силе у временски одложеној полици
Supermarkets and convenience stores can be seen everywhere. Now more and more people are developing retail. Traditionally, products on shelves are usually placed in order. Some merchants install automatic propellers. After customers buy products, the propellers will push The products at the back are automatically advanced, and when the customer wants to find this product, it is easier to see, which is convenient for the customer to find the desired product and stimulates the customer's desire to buy. Theft of small items in retail stores is a problem that occurs. An ideal form of anti-theft is to create time delays between the dispensing of multiple products. If there is a considerable delay between the distribution of individual products, thieves are less likely to steal the products.        A shelf-delayed pusher equipped with variable force springs can eliminate this problem. The propulsion system includes a pusher, a track and a stop mechanism. The propulsion system includes a resistance mechanism...
Constant force springs applied in wall mounted accessories
Constant force springs applied in wall mounted accessories
As more and more people spend more and more time using computers, computer users spend more time sitting or standing at their desks or workstations in front of devices. Keeping what experts call "the best ergonomic positioning" can improve energy levels and overall comfort. For this purpose, the input and output devices must be placed in appropriate positions. The proper position can reduce the muscle strain of the user's arm and effectively prevent various musculoskeletal diseases, including carpal tunnel syndrome, neck pain, and upper and lower back pain.   The attachment bracket can be used to facilitate the support and position adjustment of the fixed attachment. The attachment retainer allows simple three-dimensional adjustment of two such devices to place the devices in a more ergonomic relative position to meet the needs of various users and workspaces, and has a balancing mechanism for balancing the weight of fixed attachments.   The balance mechanism provided by the wall mounted accessories is superior to the traditional lifting system,...
Window spiral spring Product
 Константна торзијска опруга
Константна торзијска опруга
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Услуге монтаже и монтаже
Услуге монтаже и монтаже
Компанија Киание не само да обезбеђује производњу прецизних опруга, већ се такође фокусира на структурални дизајн и функционална решења читавог система опруга, и може да обезбеди комплетан сет за производњу и монтажу система
 Повер Спринг
Повер Спринг
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Услуга оптимизације дизајна
Услуга оптимизације дизајна
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Опруга променљиве силе
Опруга променљиве силе
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Опруга од угљене четке
Опруга од угљене четке
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
Window spiral spring News
 Constant Force Springs
Constant Force Springs

Тиме:2022-9-14

The extension type of Constant Force Spring represents the most basic, yet most versatile, type of constant force spring. It is a pre-stressed flat strip of spring material which is formed into virtually constant radius coils around itself or on a drum. When the strip is extended (deflected) the inherent stress resists the loading force, the same as a common extension spring, but at a nearly constant (zero) rate. A constant torque is obtained when the outer end of the spring is attached to another spool and caused to wind in either the reverse or same direction as it is originally wound. The full rated load of the spring is reached after being deflected to a length equal to 1.25 times its diameter. Thereafter, it maintains a relatively constant force regardless of extension length. The load is basically determined by the thickness and width of the material and the diameter of the coil. Qianye Spring  offers a stock of constant force springs in a variety of life cycle ranges. Each spring is a coil of high-yield Type 301 stainless steel band that exerts a nearly constant binding force to resist unwinding. We can also provide custom constant force springs to your specifications.        Guide to Mounting Constant Force Springs         A Constant Force Spring is usually mounted by first tightly wrapping it on a drum, then attaching the free end to the loading force such as in a counterbalance application. This relationship can also be reversed. 1.The drum diameter should be 10% to 20% larger than its natural inside diameter. 2.One...
 Design steps of constant torque spring
Design steps of constant torque spring

Тиме:2022-9-15

Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out according to the following eight steps. 1. Select materials Most of the springs we produce are made of type 301 stainless steel. This material is readily available and predictable. Thousands of industry engineers can assist in selecting standard sizes to speed up the process. We also use high carbon steel, Inconel and Elgiloy in various designs as needed. 2. Life expectancy This is one of the most important considerations because the life of constant torque springs is very predictable. Practical is important because it is estimated that high life cycle requirements may lead to larger and more expensive designs. Of...
 Колико дуго се може користити опруга константне силе?
Колико дуго се може користити опруга константне силе?

Тиме:2022-9-15

Constant force spring, also known as hair spring, is made of stainless steel strip. The force added to the spring determines the diameter, force and life of the spring. The action of constant force spring is similar to that of stretching ribbon. The spring stretches and rolls back, and the working part is tangent to the spring ' s own circle. As long as the diameter of the spring is certain, the force of the spring is constant. According to the application principle of constant force spring, constant force spring can be divided into linear constant force spring and rotational constant torque spring. When linear stretching force units are : kg, Newton, pounds, etc.     Then how long can the constant force bar be used ? The life of the constant force bar is limited, and the life requirement of the spring should be considered when designing the constant force bar. This step is important because it affects the things behind the design ; improper consideration may lead the design to a wrong direction ; properly considered, the design will be easier to succeed. It is very important to determine the number of spring stretching before designing the constant force bar. Spring stretching times explanation : a refers to the spring in any part of a stretch and roll back process. Since the constant force spring provides force through the bending of the spring, any part used belongs to the spring body. In other words, a spring with a total design length of 25 ’ uses the length of...
 Variable force spring in drug delivery device
Variable force spring in drug delivery device

Тиме:2022-9-14

Devices for automatically delivering drugs, such as automatic syringes, are known as convenient and safe means of protection for patients to manage different drugs themselves. For safety reasons, many devices for delivering drugs include covers and other devices that protect users before and after use, such as injection needles. Different devices for transporting drugs are different in their overall design settings. They all have a mechanism for automatically transferring the contents of pre filled and pre filled containers, and there is no need to manually force the contents of the containers into the patient through the transmission components, namely needles and nozzles. Automatic delivery mechanisms in devices used to deliver drugs usually include compression coil springs. The challenge in the design of such springs is to balance the need for sufficient force at the end of the stroke and the need for less force during storage that will overload other parts of the device (when the spring is fully compressed).   The problems caused by conventional coil springs in drug delivery devices can be overcome by variable force springs. A novel device for delivering drugs, which includes an elastic member (60), a driving mechanism (50), a holding mechanism (40) and a starting mechanism, the driving mechanism has one end connected to a stop and a second end operably connected to the elastic member, the holding mechanism is used to loosely hold the driving mechanism in the first position, where in the elastic member has accumulated energy, The starting mechanism is operably connected to the holding mechanism for releasing the driving mechanism...
 Опруга константне силе у пепељари возила
Опруга константне силе у пепељари возила

Тиме:2022-9-14

If the plush toys in the car are the favorite of female car owners, it is believed that the favorite of male car owners is the vehicle ashtray. Car ashtrays are indispensable car supplies for smokers. Although the vehicle ashtray is specially designed for smokers' car owners, it can also be used to place sundries for non-smoking car owners, which is very practical. When it comes to car ashtrays, I have to mention the problem of smoking in the car. In fact, smoking in the car is more dangerous than smoking outside. After all, the space in the car is limited, and the air circulation range is small. In this case, smoking will certainly cause air pollution in the car.      However, at present, the utilization rate of ashtrays on many models is not very high. Most smokers' car owners pop ashtrays out of the window directly. The function of on-board pop-up ashtrays can greatly improve this situation. Now many cars have ashtrays designed under the central control and in the rear row to facilitate smokers in the car. In addition, some luxury cars also have ashtrays designed under the door handle. Most of the vehicle ashtray structures are in the shape of cylindrical cups, and the sealing performance is also relatively good. Generally, cigarette butts are thrown in. Basically, there is no smoke smell floating out, and the sealing is more humanized. Pop up ashtray riders may worry about whether the car will be a little bumpy, and the ashtray will pop up automatically. The ashtray will fly everywhere,...
 Традиционалне опруге снаге и преднапрегнуте опруге
Традиционалне опруге снаге и преднапрегнуте опруге

Време:2022-9-3

Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs.          During the manufacturing process, the spring is wound into the retaining ring or the customer's housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement.        These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called "clock springs". The load provided by the spring increases with the cross-sectional area of ​​the material. The number of turns the spring can provide depends on the space available between the mandrel and the...
 Application of power springs in construction protective devices
Application of power springs in construction protective devices

Тиме:2022-9-14

 With the development of society, buildings and roads are the cornerstone of the development of human society. People will choose to lay waterproof materials during waterproof maintenance, but people face some problems when laying waterproof materials. When laying waterproof materials, people inadvertently trample on the materials because they do not know that the materials have been laid, resulting in uneven laying of materials and economic losses. Therefore, we need to protect the sites under construction and just completed construction when laying. Many of the existing protective devices are large, which is not conducive to people's carrying, and the protective devices can't be seen by people at night, causing people's damage. The laying of water-proof materials is wasted, and the placement of protective devices is unbalanced, causing collapse and damage to people.   The utility model relates to a wet laying waterproof coiled material construction protective device equipped with a power spring, which can solve the above problems. The power spring requires a housing to limit its outside diameter. The spring stores force during the rotation of the power spring relative to the central axis of the spring housing. When the force disappears, the power spring will produce a torque on the central shaft of the spring housing.   The protective device comprises two expansion columns 1, a contraction device 21, a second fixing block 4 and two expansion columns 1, one of which is provided with a contraction device 21. The retracting device 21 is composed of two rotating discs 12, the first fixed column 13 and the power spring 14. The rotating disc 12 is installed in the...
 Application of constant force spring in self weight balance mechanism of sampling device
Application of constant force spring in self weight balance mechanism of sampling device

Тиме:2022-9-14

At present, various sample probes and reagent probes are used in medical laboratory equipment to suck samples, add samples, suck and test u, add reagents, measure and other operations. Most of the devices used in these action combinations are intelligent sampling devices, and the system used can automatically process data. Due to the full function and complex mechanism of the sampling device, the self weight of the system device is large, This brings higher and higher performance and power requirements to the driving motors of various sampling devices. The self weight balance mechanism is set between the sampling device and the main structure and is composed of a lifting device and a constant force spring. The lifting device is composed of gears, racks and linear guide rails. The gears are driven by the motor and fixed on the main structure with the motor. The rack and the gear mesh to move up and down. The rack is fixed on the linear guide rail and the sampling device is fixed on the rack, The lifting device can also be composed of gear combination roller chain or synchronous belt, ball screw or flexible rope. The upper end of the constant force spring is fixed on the main structure, and the lower end of the constant force spring is wound on a roll shaft on the sampling device. The roll shaft can rotate with the rise and fall of the sampling device. According to the height of the rise and fall of the sampling device, the excess part of the constant force spring can always be wound on the roll...