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How to choose double torsion springs suppliers, what is double torsion springs
How to choose double torsion springs suppliers, what is double torsion springs
A torsion spring is a coil spring that stores and releases angular energy or holds a mechanism in place. They feature two legs extending from each end of the coil and are used in applications requiring torque or rotational force. This is accomplished by attaching the legs to external components. Then, as the elements rotate around the spring, the spring tries to push them back to their original position. Torsion springs come in a variety of different shapes and sizes, with different leg configurations and lengths, for a wide range of applications. Typical uses include automotive door handles, garage doors, clothespins, bulldog clips and hinges. In some cases, a single torsion spring cannot exert enough force. In these cases, a double torsion spring may be required.     What is a double torsion spring? As the name implies, a double torsion spring is characterized by two torsion spring coils joined at the center to form one spring. The two coils...
How to get the most out of your device with Variable Force Spring
How to get the most out of your device with Variable Force Spring
If you're looking for ways to get the most out of your variable force spring, you've come to the right place! We will take you to understand. What is a variable force spring and what are its uses? A variable force spring is a device that allows a user to adjust the amount of force applied to a plunger. This type of spring is often used in medical devices, such as syringes, to ensure a consistent level of force is applied with each use. How do you maximize the performance of your variable force spring? There are a few things you can do to maximize the performance of your variable force spring. First, make sure that the spring is properly aligned with the moving parts it is supposed to be interacting with. Also, make sure that there is no debris or other obstructions in the way. Finally, make sure that the spring is properly lubricated. What are some of the...
Analysis on the causes of carbon brush fault of generator set
Analysis on the causes of carbon brush fault of generator set
In recent years, several safety briefings have successively reported shutdown accidents caused by carbon brush or rotor collector ring failure of large generator units, resulting in great economic losses to the enterprise.Carbon brushes are motor brushes. Improper maintenance and use of the carbon brush of the generator set during operation will cause accident load reduction or even shutdown.        Factors leading to carbon brush fault      Electromagnetic factors : when reactive or excitation current is adjusted, the spark of carbon brush has obvious change. When the exciter commutates, the contact between the carbon brush and the commutator is not good, and the contact resistance is too large ; the uneven thickness of the oxide film of the rectifier or slip ring causes the unbalanced distribution of carbon brush current ; or sudden change of load and sudden short circuit lead to abnormal voltage distribution between commutators ; unit overload and imbalance ; carbon brush selection is unreasonable, carbon brush spacing...
How long can constant force spring be used ?
How long can constant force spring be used ?
Constant force spring, also known as hair spring, is made of stainless steel strip. The force added to the spring determines the diameter, force and life of the spring. The action of constant force spring is similar to that of stretching ribbon. The spring stretches and rolls back, and the working part is tangent to the spring ' s own circle. As long as the diameter of the spring is certain, the force of the spring is constant. According to the application principle of constant force spring, constant force spring can be divided into linear constant force spring and rotational constant torque spring. When linear stretching force units are : kg, Newton, pounds, etc.     Then how long can the constant force bar be used ? The life of the constant force bar is limited, and the life requirement of the spring should be considered when designing the constant force bar. This step is important because it affects the...
Design steps of constant torque spring
Design steps of constant torque spring
Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...
7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life
Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time....
[Qianye precision]Physical design and recoil force of constant force spring
[Qianye precision]Physical design and recoil force of constant force spring
 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.  ...
What is passivation? Does my product need it?
What is passivation? Does my product need it?
 "My new stainless steel product specification requires' passivation '. Do I need it?" Our answer is that you may not. That's why. Passivation is the process of protecting stainless steel from corrosion by adding an oxide layer on its outer surface. Although some stainless steel product specifications require passivation to reduce corrosion risk, most of them are unnecessary and expensive, and may damage some metal products, including flat bar springs, such as constant force, variable force and constant torque springs, all of which are uncommon products manufactured by Qianye precision.     The reason passivation is not a good idea for flat bar springs is because passivation involves the use of acids and harsh chemicals to initially clean the metal as part of the process. The geometry of these spring types means that many small cracks can form between the coil layers. The acid used in passivation can become trapped in these crevices. This resulted in longer-than-expected exposure of the...
Clockwork Toys Springs Product
 Power Spring
Power Spring
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Carbon brush spring
Carbon brush spring
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Optimization design service
Optimization design service
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Constant force spring
Constant force spring
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Variable force spring
Variable force spring
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Constant torsion spring
Constant torsion spring
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
Clockwork Toys Springs News
 Qianye constant force spring application principle
Qianye constant force spring application principle

Time:2022-9-13

Constant force spring is made by winding the steel strip into a coil. The stress added to the spring determines its diameter, strength, and life. The action of a constant force spring is very similar to the action of stretching a ribbon. Spring stretching and rewinding, the part of the work with the spring itself circle formed tangent, as long as the diameter of the spring is certain, the force of the spring is constant. In extremely long spring designs, varying diameters have an advantage, and the tension increases slightly as the spring is stretched. However, this increase is small relative to the length of the stretch and can be ignored in many applications.Constant force spring is made by winding the steel strip into a coil. The stress added to the spring determines its diameter, strength, and life. The action of a constant force spring is very similar to the action of stretching a ribbon. Spring stretching and rewinding, the part of the work with the spring itself circle formed tangent, as long as the diameter of the spring is certain, the force of the spring is constant. In extremely long spring designs, varying diameters have an advantage, and the tension increases slightly as the spring is stretched. However, this increase is small relative to the length of the stretch and can be ignored in many applications. According to the application principle of constant force springs, constant force springs can be divided into linear motion constant force springs and rotary motion constant torque springs. When linearly stretched: the unit of force value is: kilogram, newton, pound, etc.        ...
 Advantages of Qianye carbon brush spring in motor
Advantages of Qianye carbon brush spring in motor

Time:2022-9-14

There are many kinds of carbon brush springs. Wired carbon brush springs also have steel belt carbon brush springs. The linear type is mainly compression spring and torsion spring. These springs are traditional springs. At present, the more famous motor manufacturers or electrical appliance manufacturers have begun to use steel belt carbon brush coil spring in the motor. The traditional compression spring and torsion spring are relatively backward and are generally used in low-cost carbon brush devices. The only advantage is that the price is cheap, which is several times lower than that of steel strip spring. However, the use of traditional spring in medium and high-end motors greatly reduces the product quality and competitiveness. Compared with the motor using traditional spring, the coil spring motor is completely two different concepts and quality, and the sound produced by the operation of the two motors is also different, making the service life even more incomparable. The use of carbon brush spring greatly improves the service life and stability of the motor. The traditional type of spring is not only noisy but also environmentally friendly. However, there are few domestic manufacturers that can really do a good job in carbon brush spring. Carbon brush spring needs a long time of production experience to produce high-quality carbon brush spring. Shenzhen Qianye Precision Metal Co., Ltd. has more than ten years of product R & D, production and manufacturing experience, and various application designs and solutions of spring. The advantages of carbon brush spring produced by Qianye in motor application are as follows: 1 Shorten the outer diameter of the motor...
 Qianye precision has developed an optimized power spring solution
Qianye precision has developed an optimized power spring solution

Time:2022-9-15

The power spring is formed by winding the steel belt on the mandrel to produce a compact power source, which can have mechanical functions such as driving, tensioning and loading, recovery and automatic rewinding.    Qianye Precision Co., Ltd. is one of the leading manufacturers of steel strip springs in the world. It has developed a variety of power springs for many interesting application examples. Let's give some development cases to industrial engineers for reference. The power spring can store the driving force. When it is applied to pen type drug syringes, the power spring can accurately generate the driving force matching with the sliding force of the traditional syringe needle tube, so as to completely inject drugs. When it comes to the position movement and height adjustment of machines and equipment, the most important thing is accurate positioning performance and operation convenience. Qianye precision is the power spring of the stay wire positioning encoder for position mobile applications, which has excellent precision positioning performance. The power spring has retractable function and is the best key part installed on the gravity Dissipator of the anti fall device. It is installed between the harness and the anchor point. The function of the power spring is to keep the steel cable tightened forever to avoid winding the steel cable and affecting the anti fall device, so as to ensure the safety of workers by preventing the ongoing fall. The mechanism of the automobile safety belt is also embedded with a power spring. Its application principle is the same as that of the fall protector, which can avoid the winding of the safety belt when it is...
 The power spring can realize the free lifting and lowering of the chandelier
The power spring can realize the free lifting and lowering of the chandelier

Time:2022-9-14

Chandelier is a common lighting fixture, which is widely used in offices, exhibition halls, living rooms, restaurants and other places. It is very popular because of its beauty. But now common chandeliers are generally installed with fixed hanging height. If you want to adjust the hanging height of the lamp, you can only adjust it manually. The adjustment process is complex. Therefore, a chandelier with simple structure and convenient installation that can automatically adjust the hanging wire has emerged. The chandelier that can automatically adjust the hanging wire realizes that the height can be adjusted only by lifting the lamp body up or pulling it down. When the lamp body is at the hanging height position, the hanging wire can automatically adjust the retractable length of the hanging wire through the adjuster. The hanging height of the lamp can be adjusted by adjusting the lamp body.    A chandelier that can automatically adjust the hanging wire, including the hanging wire, the hanging wire automatic adjuster, the lamp body, and the ceiling box. The lamp body includes an LED light source and a driving power supply; the automatic suspension wire adjuster is built into the ceiling plate, one end of the suspension wire is stored in the wire receiving groove of the automatic suspension wire adjuster, and the other end is removed from the ceiling box cover. The wire trough leads out through holes and is connected and fixed with the lamp body; the suspension height position of the lamp body of the chandelier is the suspension height position maintained by...
 Factors affecting the rupture of power springs
Factors affecting the rupture of power springs

Time:2022-9-15

The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it is applied to the product. Once the scroll spring breaks, its service life will end. If spring manufacturers choose general materials and immature production technology, the service life of products will be greatly reduced. There are many factors leading to its rupture, mainly including the following factors: wrong scheme design, shortcomings of raw materials, poor production and processing and so on. The quality of power spring determines the quality of products and user experience. Take the dog leasher with scroll spring as an example. With the increasing improvement of living standards, raising pets has become a fashion. In the process...
 The new computer monitor spring design offers greater durability and flexibility
The new computer monitor spring design offers greater durability and flexibility

Time:2023-3-22

Computer monitors are an essential component of any modern computing system. They allow us to see and interact with the graphical user interface that enables us to use our computers for a wide range of applications, from word processing and data analysis to gaming and entertainment. Over the years, computer monitors have undergone significant improvements in design and functionality, leading to the development of high-resolution displays, curved screens, and other features that enhance the user experience. One area where monitors have often fallen short, however, is in their durability and flexibility. Many users have experienced problems with cracked screens, broken hinges, and other hardware issues that can render their monitors unusable. To address this problem, a new spring design has been developed that offers greater durability and flexibility.   The new design is based on a series of interlocking springs that are integrated into the frame of the monitor. These springs are designed to provide a level of flexibility that allows the monitor to bend and twist without breaking, while also providing a high degree of durability that makes it resistant to damage from impacts and other forms of wear and tear. The result is a monitor that can withstand a wide range of environmental conditions, from extreme temperatures to high humidity, and is less likely to suffer from the types of hardware problems that can plague traditional monitors.     One of the key advantages of the new spring design is its ability to absorb shock and vibration. This is particularly important in applications where the monitor may be...
 Pre heat treatment of spring
Pre heat treatment of spring

Time:2022-9-15

Spring has been very common in people's daily production and life, ranging from planes, trains and cars to household appliances and daily necessities, and even children's stationery for school. It can be seen how important spring is to our life.     What is the definition of spring? It is a mechanical part that uses elasticity to work. Generally made of spring steel. It is used to control the movement of mechanical parts, mitigate impact or vibration, store and measure the size of force. It is widely used in machines and instruments.     For a professional spring manufacturer, the most basic production goal is to infinitely pursue the high quality of products. Therefore, in order to improve the performance of the spring, it is often assisted by pre heat treatment, that is, the process of strengthening the quality of spring steel is used to further strengthen the spring.     In fact, the so-called pre heat treatment is what we often call annealing. It is to heat the steel to a certain temperature and keep it warm for a period of time, and then cool it slowly. Annealing of steel is a heat treatment method in which the steel is heated to the degree of phase transformation or partial phase transformation, and then cooled slowly after heat preservation. The purpose is to eliminate the structural defects of the spring, improve the structure, homogenize the composition and refine the grain, improve the mechanical properties of the steel and reduce the residual stress; At the same time, it can also reduce the hardness,...
 Advantages of constant force spring on computer lifting table
Advantages of constant force spring on computer lifting table

Time:2022-9-14

Now people's working hours are getting longer and longer, and everyone is working hard. Some workaholics want to live on their desks. As people sit and work longer and longer, people gradually realize that sitting for a long time is not conducive to the improvement of work efficiency. People begin to try to sit and stand alternately, and gradually the lifting table appears, Using the lifting table to work in a station has become a popular and healthy way of working. The lifting and lowering of the computer lifting table mainly depends on the lifting system. The accessories used for lifting and lowering are constant force springs. The quality of the constant force springs determines the user experience. If you want to buy it, it will break down after a while, or if you want to rise or fall when you use it, it will fall down automatically when you reach a position. Will you still buy this kind of computer lifting table? Therefore, when choosing constant force spring manufacturers, we should choose a mature industry and choose high-quality manufacturers. Generally, there will be no quality problems. Constant force spring is made of stainless steel strip. The high-strength steel strip is shaped through specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force. However, when our goal is achieved, it can return to the starting point specified by us after displacement. It is applied to products requiring linear motion such as round-trip, sliding, stretching, homing, balance or labor-saving. Compared...