Constant force spring

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What are constant force springs and how are they used?: Constant force springs are specialized springs that are used to provide a constant force over a range of motion. This makes them ideal for use in a variety of applications, such as automotive or robotic systems.under we will take a closer look at what constant force springs are and how they can be used. What are constant force springs? A constant force spring is a type of spring that produces a constant force over its entire range of deflection. This type of spring is often used in applications where a stable force is required, such as in the actuation of a valve. Constant force springs don’t have much in common, either in form or function, with standard helically wound springs. For starters, constant force springs are formed from pre-tensioned metal strips, rather than wire. At their most basic level, however, constant force springs do exactly what other springs do. That is, they conform to Hooke’s Law. Hooke’s Law essentially states...

Pre heat treatment of spring: Spring has been very common in people's daily production and life, ranging from planes, trains and cars to household appliances and daily necessities, and even children's stationery for school. It can be seen how important spring is to our life. What is the definition of spring? It is a mechanical part that uses elasticity to work. Generally made of spring steel. It is used to control the movement of mechanical parts, mitigate impact or vibration, store and measure the size of force. It is widely used in machines and instruments. For a professional spring manufacturer, the most basic production goal is to infinitely pursue the high quality of products. Therefore, in order to improve the performance of the spring, it is often assisted by pre heat treatment, that is, the process of strengthening the quality of spring steel is used to further strengthen the spring. In fact, the so-called pre heat treatment is what we often...

Do you really understand the variable force spring？: The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired. The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain. What are the reasons for using variable force springs in these applications ? What are they trying to achieve ? In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...

Design steps of constant torque spring: Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...

[Qianye precision]Physical design and recoil force of constant force spring: In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil. The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics. ...

Constant force spring Product

Constant torsion spring: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Optimization design service: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Carbon brush spring: Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...

Assembly and mounting services: Qianye Company not only provides the production of precision springs, but also focuses on the structural design and functional solutions of the entire spring system, and can provide a complete set of system production and assembly

Constant force spring: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Variable force spring: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Constant force spring News

How to find the best Variable force spring suppliers: Variable force springs are an important component in many machines and devices. If you need a quality variable force spring, it is important to find a good supplier. What are variable force springs and what are they used for? Variable force springs are a type of spring that is used to create a variable amount of force. This type of spring can be used in a number of different applications, including automotive, aerospace, and medical devices. What are the benefits of using variable force springs? Variable force springs offer a number of benefits for both manufacturers and consumers. For manufacturers, they can be used to create a variety of products with different spring forces, allowing for greater flexibility and creativity in product design. This also makes it easier to accommodate the needs of different consumers, as they can select the product with the force that is most comfortable for them. Variable force springs also have a longer lifespan than traditional springs, making them a more cost-effective option in the long run. How can you find the best supplier of variable force springs? There are a few key things to look for when trying to find the best supplier of variable force springs. The first is experience – you want a supplier that has a lot of experience manufacturing and supplying variable force springs. This means they will have a deep understanding of the process and be able to produce springs that meet your specific needs. Another important factor is quality. You want to be sure that the springs...

How long can the spring last?: How long can stainless steel springs last? This is a common problem. You might think that as long as it's not stretched beyond the point of recovery, the spring will always return to its original shape. A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "spring". Generally made of spring steel, the types of springs are complex and diverse. However, spring life depends on many factors. 1. Spring design Are they properly designed for their intended purpose? Many are not, errors in spring design are the main cause of premature spring failure. When choosing a spring, remember to pay attention to what it is for and how it will be used. Is spring strength more important or elasticity? If you're not sure, experts can help guide your decision. 2. Quality of manufacturing materials The life of the spring is also related to the quality and modulus of elasticity of the materials used in its manufacture. Make sure your springs are made of the best quality material for the desired application. For example, stainless steel springs have high strength, low stress relaxation, corrosion resistance and heat resistance. However, their performance decreases at sub-zero temperatures. 3. Application pressure and environmental conditions If the force applied is greater than the spring is designed to withstand, fracture may occur....

Application of springs in industrial doors: The constant force spring of the industrial door mainly plays a balancing role and reduces the burden on the motor. The force of the spring is equivalent to the force of the industrial door, which is the most ideal configuration state. If the spring force is too large or too small, it will affect the operation of the industrial door. In severe cases, safety accidents may occur and endanger others. Constant force springs are often used to provide balance to products, so what is balance? Constant force springs are most useful in applications that require consistent recoil. Ordinary springs behave according to a mathematical equation called Hooke's law. Hooke's law states that the force of a recoil spring in the direction of recoil is equal to the distance the spring is displaced from equilibrium. Simply put, we look at how far the spring is stretched - multiplied by a mathematical constant, the rate of the spring. The recoil direction of the spring is opposite to the stretch direction. Hooke's Law does not affect constant force springs because their recoil remains constant throughout their range of motion. Their unique design consists of a thin, coiled steel strip that rests when fully coiled. Constant force springs are loaded when they are partially or fully deployed. When released, the spring springs back, pulling the extended ribbon back and rolling up properly. Since the recoil force is mainly obtained closest to the take-up roll, a constant force is maintained. A constant force spring can be...

Physical principle behind constant force spring: When you walk into your office building on your way to work every day, or into your local bank, or any commercial facility, you may open a heavy glass door. When you cross the threshold, the door closes behind you, and you don't think about it. However, the heavy glass door was probably closed by a constant force spring. Constant force springs are widely used in daily applications. From door closers to rope and hose retractors, to sports equipment, toys, motors, etc., constant force springs exert force at an amazing high frequency and consistency. Let's take a closer look at the basic physics behind the constant force spring. In the 17th century, the British physicist Robert Hooke proposed a formula for force and elasticity, which is now called Hooke's law. Hooke's law states that the force (f) required to stretch or compress a spring for a distance (x) varies linearly in proportion to that distance. The formula is f=kx, where k is a constant and represents the stiffness of the spring. Constant force springs in terms of actual spring performance, Hooke's law is nominal. In the equation, the distance X that the spring moves is a relatively small number. Finally, any elastomer that is stretched or compressed beyond the stress limit of its material composition will show signs of deformation. Therefore, the force properties that depend on the consistent shape and tension state will change in the deformation state. Ideally,constant force springs will exert a consistent force over a given range of motion, repeating without changing. In fact, constant force springs, like all elastomers, are limited...

Variable force spring in drug delivery device: Devices for automatically delivering drugs, such as automatic syringes, are known as convenient and safe means of protection for patients to manage different drugs themselves. For safety reasons, many devices for delivering drugs include covers and other devices that protect users before and after use, such as injection needles. Different devices for transporting drugs are different in their overall design settings. They all have a mechanism for automatically transferring the contents of pre filled and pre filled containers, and there is no need to manually force the contents of the containers into the patient through the transmission components, namely needles and nozzles. Automatic delivery mechanisms in devices used to deliver drugs usually include compression coil springs. The challenge in the design of such springs is to balance the need for sufficient force at the end of the stroke and the need for less force during storage that will overload other parts of the device (when the spring is fully compressed). The problems caused by conventional coil springs in drug delivery devices can be overcome by variable force springs. A novel device for delivering drugs, which includes an elastic member (60), a driving mechanism (50), a holding mechanism (40) and a starting mechanism, the driving mechanism has one end connected to a stop and a second end operably connected to the elastic member, the holding mechanism is used to loosely hold the driving mechanism in the first position, where in the elastic member has accumulated energy, The starting mechanism is operably connected to the holding mechanism for releasing the driving mechanism...

Application of power spring in speed difference crash arrester: The speed difference anti-fall device can quickly brake and lock falling objects within a limited distance, which is suitable for cargo hoisting and protects the life safety of ground operators and the damage of the lifted workpiece. It is suitable for safety protection to prevent the workpiece from being lifted accidentally when the crane is hoisted. It can effectively protect the life safety of ground operators and the damage of the workpiece to be lifted. It is used in metallurgical automobile manufacturing, petrochemical industry, engineering construction, electricity, ships , communications, pharmaceuticals, bridges and other high-altitude workplaces. So do you know how the speed difference crash arrester works? When there is no solid structure above the operating point for fixing the safety rope, the working platform cannot be set up temporarily, and it is inconvenient to use the safety belt at the same time, the differential fall arrester can be used, which is also a supplement and improvement to the protection of high-altitude operations. . The speed difference anti-fall device is mainly composed of a suspension system and an anti-fall braking system. The suspension system is composed of hooks, nylon ropes and telescopic safety ropes. The anti-fall braking system is mainly composed of a shell, a ratchet, a power spring and a pawl. The speed difference fall arrester uses the falling speed difference of the object to quickly brake and lock the falling object within the set distance. It is required to hang high and use low. When in use, it only needs to tie the lifting rope to...

Qianye constant force spring helps fight the ＂epidemic＂ on the experimental platform: Rapidly improving the ability of nucleic acid detection is the key to winning the war of epidemic prevention and control. Since the outbreak of the current round of the epidemic in Shenzhen, Shenzhen's "Huo-yan" laboratory has been on standby, quickly assembled anti-epidemic forces to fight the "epidemic", and started the anti-epidemic defense battle at home! On January 15, Shenzhen satellite TV and Shenzhen news network visited BGI Genomics Shenzhen Huo-Yan laboratory. Just like its name "Huo-yan", Huo-yan Laboratory uses the " piercing eye" of the Chinese plan to make the new crown virus "nowhere to hide". "Huo-yan" is divided into reagent preparation cabin, code scanning sampling cabin, nucleic acid extraction cabin, and nucleic acid amplification cabin.Among them, the sampling cabin and extraction cabin are equipped with BGI's self-developed fully automated cup separation system, which can process 192 samples every 40 minutes, and a high-throughput automated nucleic acid extractor, which can process up to 10,000 samples per day. The "Huo-yan" laboratory has a detection capacity of 60,000 daily throughput, and 10 mixed 1 can detect up to 600,000 copies per day. BGI's "Huo-yan" laboratory has realized the automation and intelligence of the nucleic acid detection platform. Domestic technology has greatly improved the detection efficiency and greatly reduced the risk of infection by laboratory personnel.BGI's new crown testing products have covered more than 180 countries and regions, and BGI Genomics had built more than 90 Huo-Yan Laboratories in 30 countries and regions worldwide. The lifting system spring in the BGI nucleic acid testing equipment is to replace the original foreign spring with the spring...

Do you know the principle of medical cart?: During the normal operation of the hospital, it is often necessary to use the medical cart. The medical cart refers to the ward protection and transfer of medical equipment. The medical cart prevents the patient from causing further injury in the process of transporting the patient. At the same time, it also reduces the labor intensity of medical staff or family members. It is a commonly used medical device. At present, the medical cart on the market can only be used in the process of lifting the patient from the hospital bed to the cart or from the cart to the hospital bed, The scope of use is narrow, which is easy to cause a waste of resources and the problem of single function. Therefore, a medical multifunctional cart is proposed to solve the above problems. The medical multifunctional cart has simple structure and convenient operation. It can be used as a medical cart under normal working conditions. Drugs for medical use can be placed in the medicine box, and medical waste generated in the medical process can be placed in the garbage box. The turnover cover plate can close the garbage box to prevent the garbage in the garbage box from shaking or overflowing due to the movement of the cart. The operator rotates the rotating rod and turns the connecting rod and pulley out of the shell, When the pulley is in contact with the ground, the operator pushes the cart, and the cart can be moved freely with the help of the pulley. When the hospital lacks...

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