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Spiral spring design: the forgotten part of mechanical design: Spiral springs are often taken for granted in mechanical design, but they are an essential component in many applications. In fact, spiral springs can be used to achieve a wide range of motion and force characteristics, making them a versatile choice for many applications. What are spiral springs and what are they used for? Spiral springs are one of the most common types of springs. They are made from a coiled wire that is formed into a spiral shape. Spiral springs are used in a variety of applications, including automotive, industrial, and consumer products. They are used for a variety of purposes, including providing compression, tension, and torsion. The history of spiral springs The spiral spring is a unique invention that has a long and interesting history. Though the first spiral springs are believed to have been invented in China, they didn't become popular until the 1700s, when they were used in clocks and watches. In the 1800s,...

Everything You Need to Know About Seat Belts Springs: Seat belts and springs are both important parts of a car. Seat belts keep you safe in case of an accident, while springs keep the car in shape. It's important to know how to use both of these parts properly. What are seat belts and springs, and what do they do? A seat belt is a device used to secure the occupant of a vehicle in a sitting position. A seat belt consists of two straps, one running over the shoulder and chest, the other between the legs. The purpose of a seat belt is to distribute the force of a collision over the entire body, thereby reducing the likelihood of injury. A spring is a device used to store energy and release it in a controlled manner. Springs are used in a wide variety of applications, including automotive suspensions, door hinges, and shoe laces. How do seat belts and springs work? When you press down on a seat belt,...

Factors affecting the rupture of power springs: The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box. The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt) It is often seen that the scroll spring purchased will break soon after it...

How to make the constant force spring produce more force: A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces. When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs. 1、 Back to back method The back-to-back method uses two...

Design technology of high precision spring: Spring to ensure good elastic performance, that is, absorb a lot of elastic energy without plastic deformation; Sufficient plasticity and toughness to prevent impact fracture. According to the stress nature, the spring can be divided into tension spring, compression spring, torsion spring and bending spring. According to the shape, it can be divided into dish spring, ring spring, plate spring, spiral spring and truncated cone scroll spring. The design process of spring has the following points: 1. Device space: design a compression spring, clearly understand the space required to install the spring, and then you can master the basic manufacturing conditions, outer diameter, inner diameter and free length of a compression spring. 2. Movable stroke load: the design of compression spring to clearly understand the position to be actuated and the elastic force to be carried. Determine the position and know the required elasticity, then you can determine the material, wire diameter and number of...

How to determine the length of a constant force spring: Constant force springs are mechanical devices used in applications that typically require some kind of balance or retraction mechanism. In design and function, constant force springs differ from the more common types of coil springs. They apply a consistent linear force or torque that remains constant over a wide range of motion. When a coil spring is under force, whether it is stretched, compressed, or rotated, it produces a force proportional to its stretch. How a spring responds when a force is applied or released is called spring deflection. Years of experience tell us what happens when a spring is released from its temporary state. We know that the spring will return to its original position, but it will be proportional to the force exerted on it before releasing. A spring has a restoring force that allows the elastic material to return to its original state - the equilibrium position after the applied force is removed. Stretching, squeezing or twisting, what...

What factors will directly affect the use of power springs?: A power spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force, and return to their original shape after the external force is removed. Also known as "winding spring". The production process of the clockwork spring manufacturer can be completed at one time from simple procedures to complex procedures, and it is equipped with online testing equipment to produce high and stable products. Generally made of spring steel. The types of clockwork springs are complex and diverse. According to the shape, there are mainly spiral clockwork springs, clockwork springs, plate clockwork springs, special-shaped clockwork springs, etc. Power Spring Application: The application category is generally used in clocks, recording instruments, motor toys, tape measures, car starter motors, storage wire boxes, etc. Power spring classification: The plane power springs are classified according to whether they are in contact with the adjacent working parts: ...

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Power Spring: Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...

Variable force spring: Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.

Constant torsion spring: Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...

Constant force spring: Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...

Optimization design service: From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.

Assembly and mounting services: Qianye Company not only provides the production of precision springs, but also focuses on the structural design and functional solutions of the entire spring system, and can provide a complete set of system production and assembly

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Constant force spring responsible for pushing nails in a nail gun: At present, the nail gun is frequently used in the construction industry or wood industry. The nail gun is a commonly used hand-held tool with a wide variety of types. According to the power source nail gun can be divided into pneumatic and electric two categories. When users are working, they often need to change different tools in their hands. Therefore, in order to facilitate the work, a hook is set up in the nail gun, so that users can hang the nail gun in the waist at work. When using the nail gun, you should pay attention not to face people, because the power of this product is still relatively strong and the risk is relatively high. If you are not careful, you will hurt others, and the consequences are still serious. You should also take protective measures when using it yourself. The driving device of the nail gun uses a constant force spring, because the constant force spring has the characteristic of maintaining constant force in a long stroke. In a very small device space, it can achieve a very high elastic output, which is suitable for the nail gun. It is often seen that the nail gun on the market has such a problem. The nail gun can't hit the nail because the constant force spring pushing the nail has no tension, so it can't hit the nail naturally. Therefore, in the selection of constant force spring, we should choose the spring manufacturer with qualified quality. The mechanical equipment and production process used by each spring manufacturer are different. Different equipment and production...

Application products of variable force spring: Variable force springs and variable torsion springs can expand negative gradients and positive gradients to form a single spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are no longer proportionally increased, but accompanied by various elastic force-displacement combinations, such as negative slope. Therefore, a stepped constant force can be achieved. Variable force springs and variable torsion springs can be customized for various elastic curve changes according to specific applications. What products can the curve changes of variable force springs be used for? Pen Type Drug Syringe Application The spring exerts a constant force to keep the drug flow in place, preventing patient discomfort during use. It has a stretch at the end of the stroke to ensure that all of the medication can be fully injected. up and down sliding door When the door is closed, the spring force is less than the door weight; when the door is in the middle stroke, the spring force is equal to the door weight. When fully open, the force applied by the spring is greater than the weight of the door to ensure the door does not slip. Shelf pusher The spring outputs a variable force to match the number of displayed items. A large thrust can ensure that a large number of displayed items can be pushed smoothly, and a small thrust can effectively push small-quality items to avoid flattening of the exhibits. Cordless curtains Variable torque...

Physical principle behind constant force spring: When you walk into your office building on your way to work every day, or into your local bank, or any commercial facility, you may open a heavy glass door. When you cross the threshold, the door closes behind you, and you don't think about it. However, the heavy glass door was probably closed by a constant force spring. Constant force springs are widely used in daily applications. From door closers to rope and hose retractors, to sports equipment, toys, motors, etc., constant force springs exert force at an amazing high frequency and consistency. Let's take a closer look at the basic physics behind the constant force spring. In the 17th century, the British physicist Robert Hooke proposed a formula for force and elasticity, which is now called Hooke's law. Hooke's law states that the force (f) required to stretch or compress a spring for a distance (x) varies linearly in proportion to that distance. The formula is f=kx, where k is a constant and represents the stiffness of the spring. Constant force springs in terms of actual spring performance, Hooke's law is nominal. In the equation, the distance X that the spring moves is a relatively small number. Finally, any elastomer that is stretched or compressed beyond the stress limit of its material composition will show signs of deformation. Therefore, the force properties that depend on the consistent shape and tension state will change in the deformation state. Ideally,constant force springs will exert a consistent force over a given range of motion, repeating without changing. In fact, constant force springs, like all elastomers, are limited...

What you need to know about Constant Force Springs: In this blog post, we will be discussing what constant force springs are, and what applications they are used for. We will also be discussing the different types of constant force springs, and how to select the right one for your application. A constant force spring is a type of spring that is designed to provide a constant amount of force over its entire range of motion. This type of spring is often used in applications where a consistent amount of force is needed, such as in robotics or automated manufacturing. What are constant force springs? A constant force spring is an elastic device that applies a constant force to an object. It is often used to keep objects in a fixed position, or to provide a steady force that resists motion. Constant force springs are made from a variety of materials, including steel, plastic, and rubber. They are typically small and compact, making them ideal for use in a variety of applications. What are the different types of constant force springs? There are three main types of constant force springs: compression, extension, and torsion. Compression springs are typically found in compression applications, such as door closers and shock absorbers. Extension springs are typically used in tension applications, such as garage door openers. Torsion springs are typically used in applications that require torque, such as wind-up toys. How do you select the right constant force spring for your application? When selecting a constant force spring, there are a few factors to consider. The most important factor is the...

The new computer monitor spring design offers greater durability and flexibility: Computer monitors are an essential component of any modern computing system. They allow us to see and interact with the graphical user interface that enables us to use our computers for a wide range of applications, from word processing and data analysis to gaming and entertainment. Over the years, computer monitors have undergone significant improvements in design and functionality, leading to the development of high-resolution displays, curved screens, and other features that enhance the user experience. One area where monitors have often fallen short, however, is in their durability and flexibility. Many users have experienced problems with cracked screens, broken hinges, and other hardware issues that can render their monitors unusable. To address this problem, a new spring design has been developed that offers greater durability and flexibility. The new design is based on a series of interlocking springs that are integrated into the frame of the monitor. These springs are designed to provide a level of flexibility that allows the monitor to bend and twist without breaking, while also providing a high degree of durability that makes it resistant to damage from impacts and other forms of wear and tear. The result is a monitor that can withstand a wide range of environmental conditions, from extreme temperatures to high humidity, and is less likely to suffer from the types of hardware problems that can plague traditional monitors. One of the key advantages of the new spring design is its ability to absorb shock and vibration. This is particularly important in applications where the monitor may be...

The Advantages of Torsion Springs over Other Spring Types: Springs are essential components in many mechanical systems, serving to store and release energy in response to applied forces or changes in position. There are various types of springs available, including compression springs, extension springs, and torsion springs. In this article, we will focus on the advantages of torsion springs over other spring types. What are Torsion Springs? Torsion springs are a type of helical spring that exert torque or rotational force when twisted. They work by storing mechanical energy when twisted, which can be released when the torque is released. Torsion springs are commonly used in a wide range of applications, including garage doors, clothespins, and balance scales. Advantages of Torsion Springs: Greater Load-Bearing Capacity: Torsion springs have a greater load-bearing capacity than other spring types. This is because the load is distributed more evenly across the coils, allowing for greater force to be applied without causing damage to the spring. The ability to withstand higher loads makes torsion springs an excellent choice for heavy-duty applications. Compact Size: Another advantage of torsion springs is their compact size. Torsion springs can store a considerable amount of energy in a small space, making them ideal for applications where space is limited. This is because torsion springs store energy by twisting, rather than compressing or extending, which means they do not require as much space as other spring types. Greater Durability: Torsion springs are also more durable than other spring types. This is because they are typically made from high-quality materials that are resistant to...

Factory power springs: how to choose high quality power springs, the usefulness of springs: Power springs are a variation of coil springs that provide high force output with minimal force requirements. Power springs are sometimes called clock springs because they are often used to power certain types of clocks. Power springs are capable of high force output with very small space requirements and, when extended, store power indefinitely. This allows power springs to be used in a variety of applications. We can manufacture power springs in a variety of styles and sizes. This includes working with all the different types of materials, thicknesses, base widths, heights, lengths and screw sizes. With this complete selection of styles, we can manufacture the power spring that best fits your application needs. We can ensure your power springs meet your requirements and specifications for any intended application. This will ensure proper performance and system durability. As a leading spring manufacturer, our top priority is quality. Therefore, all of our power springs are engineered and manufactured to meet or exceed your expectations and tolerances. Power springs are used to store and release rotational energy. Learn More About Power Spring Manufacturing To learn more about power spring applications or to speak to our staff about engineering and manufacturing custom power springs to fit your needs, contact us today. As a leading spring manufacturer, we can provide customized spring manufacturing solutions to meet all your needs. Springs come in all shapes and sizes, but no matter how they look, they work the same way. Each spring is an elastic object, meaning it stores and interprets reactive energy. Spring...

Custom springs for medical devices: For most of the past two decades, the medical device industry has been booming. Healthcare research has led to the rapid expansion of specific devices used to treat medical needs, from rare to common. These devices range from simple to surprisingly complex, often including automatic sensors, computer monitoring, and even remote monitoring by healthcare providers. When you are designing for a new medical device, it is essential to consider the components you must put together and the system they will create. This means breaking down your design to a level where you can visualize the components that need to go into the project. This means designing each spring assembly individually after evaluating the available options. To help you solve this problem, here are the four most commonly used springs for medical devices and their current common applications. Constant force springs Constant force springs provide a smooth range of motion and a constant load in either extending or retracting direction. This spring design has no inertia to overcome when considering the initial position forces. Constant force springs are compact and mount easily to existing hardware. These types of springs can eliminate the need for costly and complicated motors, thus decreasing device size and cost. Spiral torsion springs Spiral torsion springs are normally used in applications requiring less than 360 degrees of rotation. They are generally used to obtain a large amount of torque through a small amount of rotation. Spiral torsion springs allow for rotation in two directions and a “return to center” capability, like a dental X-ray head unit. Spring reels Spring powered...

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