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The customized production process of spring cannot be carried out at will
The customized production process of spring cannot be carried out at will
As we all know, although the spring is only a small elastic accessory, it plays an important role in life, and the quality of the spring has a great impact. Most springs are customized products, so the process of customized production cannot be careless. When purchasing a spring, customers usually need to design the data of the product first, and communicate with the engineer to draw the drawing, so as to communicate with the spring manufacturer more clearly. Drawing the spring drawing is an important step before purchasing the spring accessories, and it is also an important step of customizing the spring engineering. The detail of the drawing directly affects the quality and effect of the spring products. Secondly, customers should carefully screen suppliers. If spring products are used, then spring manufacturers need to carefully screen and select suppliers that are suitable for you through comparison. There are many spring manufacturers on the Internet. It is more important to choose manufacturers with...
Application of Variable Force Springs in Retail Displays
Application of Variable Force Springs in Retail Displays
Variable force springs are very common in the point-of-purchase or POP industry, especially in shelf pushers. Variable force springs provide variable force to precisely match increasing or decreasing force requirements, propelling the product horizontally forward. Due to their wide applicability, these springs can be seen in the tobacco, cosmetic, electronics and medical industries. So why use variable force springs in shelf thrusters?       1. Inventory Control        Variable force springs are commonly used in trays that push products forward in a controlled manner. Variable-force springs in the push-in trays aid product fronts, so the shelves are always well-stocked. These trays allow for more organized store inventory and help track inventory needs. This is even more critical in today's COVID-conscious environment.         2. Product Integrity        Variable force springs are designed around the weight of the product they push. This ensures that the product is never slammed or damaged when it is...
Application of constant torque spring in 3D printer
Application of constant torque spring in 3D printer
3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method...
Custom springs for robot design
Custom springs for robot design
From life-saving robotic assisted surgical platforms to automated industrial assembly to un-manned interplanetary exploration, robotics technology requires quality precision springs. Our springs and components are frequently used in the following robotics applications and devices: Linear actuation (pushing or pulling) Rotary actuation (one direction of rotation or two with return to center) Counterbalance articulated assemblies Cable assembly and hose management Propulsion Steering & suspension High energy deployment mechanisms (NASA) Clamping / retention Vibration isolation Qianye Precision offers many mechanical components that are suitable for robotics applications. Some of the most common products include constant force springs, spiral torsion springs, and spring reels. Constant force springs: Provide a smooth range of motion and a nearly constant load when extending or retracting. Can eliminate the need for costly and complicated motors, thus decreasing device size and cost. Constant torsion springs: Ideal for applications requiring less than 360 degrees of rotation. They are often used to obtain a large amount of torque through a small...
Power springs applied in barbell weightlifting protection devices
Power springs applied in barbell weightlifting protection devices
 Barbell is a kind of core training sports training equipment, which is also used in weight lifting. Barbell sports is a kind of weight training. Barbell training equipment can be used to improve muscle strength training, and barbell can also be used for core training to promote overall coordination. The barbell is heavier than other fitness equipment, which is also prone to accidents. The existing barbell lacks corresponding protective measures when used, which is easy to hurt users or damage the barbell. The above problems can be solved by the power spring. Add the barbell weight lifting protection device of the power spring. The utility model relates to the technical field of fitness equipment, including a base plate, and also includes: a placing table connected with the base plate; Barbell, butting with the placing table; One end of the protection mechanism is connected with the placing table, and the other end is connected with the barbell. The protection mechanism comprises an inductor,...
Application of power springs in construction protective devices
Application of power springs in construction protective devices
 With the development of society, buildings and roads are the cornerstone of the development of human society. People will choose to lay waterproof materials during waterproof maintenance, but people face some problems when laying waterproof materials. When laying waterproof materials, people inadvertently trample on the materials because they do not know that the materials have been laid, resulting in uneven laying of materials and economic losses. Therefore, we need to protect the sites under construction and just completed construction when laying. Many of the existing protective devices are large, which is not conducive to people's carrying, and the protective devices can't be seen by people at night, causing people's damage. The laying of water-proof materials is wasted, and the placement of protective devices is unbalanced, causing collapse and damage to people.   The utility model relates to a wet laying waterproof coiled material construction protective device equipped with a power spring, which can solve the above problems. The power spring requires a housing...
Application of constant force spring in refrigerator door
Application of constant force spring in refrigerator door
In order to make the refrigerator operate effectively, the door should be kept closed. Keep the door open for a short time when putting or taking out food. However, opening it for a long time will affect its cooling and endanger food safety. It will also lead to excess power consumption. Fortunately, the modern refrigerator door can be added with a constant force spring to automatically close after you open the refrigerator for use. Nowadays, this kind of design is relatively rare in the market. It is generally a magnetic refrigerator door, which explains why the magnet is attached to it.   We have seen that it is essential to keep the refrigerator door closed all the time. If the door remains open for a long time, it will counteract the internal temperature balance and affect the quality of the food stored in it.When this situation continues for a long time, the compressor cannot maintain a low internal temperature. This undermines...
Application of power spring in draw-wire encoder
Application of power spring in draw-wire encoder
A draw-wire encoder, also known as a string potentiometer, pull wire position sensor, cable extension displacement sensor, or yo-yo potentiometer. It is a cable driven position or displacement sensor for linear position measurement and velocity using a flexible cable (wire) and a spring loaded spool.   The string pot or cable extension sensor is composed of four main components in the shell: 1. High strength stainless steel cable (rope or steel wire rope); 2. Equal diameter spool (drum); 3. Power spring with high torque and long service life; 4. Rotary potential precision sensor.   In the shell of the sensor, a soft high-strength stainless steel cable is tightly wound on a precision machined cylindrical drum (or spool) with constant diameter, which rotates with the winding and unfolding of the measuring cable. In order to maintain the tension and retraction of the steel wire, the spring is connected to the drum. Then connect the spool to the shaft of the rotary potential precision sensor (or encoder). When the...
Plastic worm spring spiral Product
 Constant torsion spring
Constant torsion spring
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Assembly and mounting services
Assembly and mounting services
Qianye Company not only provides the production of precision springs, but also focuses on the structural design and functional solutions of the entire spring system, and can provide a complete set of system production and assembly
 Constant force spring
Constant force spring
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Optimization design service
Optimization design service
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Carbon brush spring
Carbon brush spring
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Power Spring
Power Spring
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
Plastic worm spring spiral News
 Application products of variable force spring
Application products of variable force spring

Time:2022-9-14

   Variable force springs and variable torsion springs can expand negative gradients and positive gradients to form a single spring. It breaks through the influence of the traditional spring affected by Hooke's law, so that the stroke and force are no longer proportionally increased, but accompanied by various elastic force-displacement combinations, such as negative slope. Therefore, a stepped constant force can be achieved. Variable force springs and variable torsion springs can be customized for various elastic curve changes according to specific applications. What products can the curve changes of variable force springs be used for?      Pen Type Drug Syringe Application The spring exerts a constant force to keep the drug flow in place, preventing patient discomfort during use. It has a stretch at the end of the stroke to ensure that all of the medication can be fully injected.      up and down sliding door     When the door is closed, the spring force is less than the door weight; when the door is in the middle stroke, the spring force is equal to the door weight. When fully open, the force applied by the spring is greater than the weight of the door to ensure the door does not slip.      Shelf pusher      The spring outputs a variable force to match the number of displayed items. A large thrust can ensure that a large number of displayed items can be pushed smoothly, and a small thrust can effectively push small-quality items to avoid flattening of the exhibits.      Cordless curtains     Variable torque...
 Application of power spring in speed difference crash arrester
Application of power spring in speed difference crash arrester

Time:2022-9-14

The speed difference anti-fall device can quickly brake and lock falling objects within a limited distance, which is suitable for cargo hoisting and protects the life safety of ground operators and the damage of the lifted workpiece. It is suitable for safety protection to prevent the workpiece from being lifted accidentally when the crane is hoisted. It can effectively protect the life safety of ground operators and the damage of the workpiece to be lifted. It is used in metallurgical automobile manufacturing, petrochemical industry, engineering construction, electricity, ships , communications, pharmaceuticals, bridges and other high-altitude workplaces.   So do you know how the speed difference crash arrester works?   When there is no solid structure above the operating point for fixing the safety rope, the working platform cannot be set up temporarily, and it is inconvenient to use the safety belt at the same time, the differential fall arrester can be used, which is also a supplement and improvement to the protection of high-altitude operations. . The speed difference anti-fall device is mainly composed of a suspension system and an anti-fall braking system. The suspension system is composed of hooks, nylon ropes and telescopic safety ropes. The anti-fall braking system is mainly composed of a shell, a ratchet, a power spring and a pawl.   The speed difference fall arrester uses the falling speed difference of the object to quickly brake and lock the falling object within the set distance. It is required to hang high and use low.   When in use, it only needs to tie the lifting rope to...
 Variable force spring in drug delivery device
Variable force spring in drug delivery device

Time:2022-9-14

Devices for automatically delivering drugs, such as automatic syringes, are known as convenient and safe means of protection for patients to manage different drugs themselves. For safety reasons, many devices for delivering drugs include covers and other devices that protect users before and after use, such as injection needles. Different devices for transporting drugs are different in their overall design settings. They all have a mechanism for automatically transferring the contents of pre filled and pre filled containers, and there is no need to manually force the contents of the containers into the patient through the transmission components, namely needles and nozzles. Automatic delivery mechanisms in devices used to deliver drugs usually include compression coil springs. The challenge in the design of such springs is to balance the need for sufficient force at the end of the stroke and the need for less force during storage that will overload other parts of the device (when the spring is fully compressed).   The problems caused by conventional coil springs in drug delivery devices can be overcome by variable force springs. A novel device for delivering drugs, which includes an elastic member (60), a driving mechanism (50), a holding mechanism (40) and a starting mechanism, the driving mechanism has one end connected to a stop and a second end operably connected to the elastic member, the holding mechanism is used to loosely hold the driving mechanism in the first position, where in the elastic member has accumulated energy, The starting mechanism is operably connected to the holding mechanism for releasing the driving mechanism...
 Advantages of Qianye power spring in electrical take-up
Advantages of Qianye power spring in electrical take-up

Time:2022-9-14

As we all know, take-up spring can help take-up. It is used in many electrical products, and hair dryer is no exception. However, all such household appliances have a common feature, that is, they need a wire group to connect the power supply. However, this power line will bring some trouble to our sorting. The function of winding up lies in this. It can bring a free shrinkage process to the electrical wire group and make its winding up easy and practical. In fact, although the process of electrical wiring is not a high-end principle, it is better than cleverness. Its working principle is not complicated. It uses the spring box to limit the outer diameter, so that the center of the spring is connected with the power shaft. When the line is pulled out, it can make the shaft and the spring rotate relatively, and the spring will roll on the power shaft and store the corresponding kinetic energy. When the external force disappears, the spring will generate torque to drive the power shaft, so that the line can be retracted back into the box. In the take-up function of the reel, the effect of the power spring can not be underestimated. It can often help the required goods to take up the line quickly and simply, and become an auxiliary software favored by people. It is also due to the spring to store kinetic energy. It uses the characteristics made by the spring bearing force, and effectively uses its mechanical energy storage and driving force output, so that...
 How to make the constant force spring produce more force
How to make the constant force spring produce more force

Time:2022-9-15

A common way to install a constant force spring is to use two or more springs to obtain greater force in a narrow space. This may be necessary if the diameter or width of a single spring exceeds the allocated space, but there is room to add multiple smaller springs. When engaging multiple springs, a much smaller spring design can be used. The total force is the sum of the spring forces.       When combining springs, it is recommended to use the same spring for multiple installation. Compared with using two or more completely different springs to realize the load, this method is more economical and the design will be simpler. Since the force is the sum of the springs, the total force required should be evenly distributed between the number of springs used. We will discuss three different mounting methods for use with multiple springs.         1、 Back to back method The back-to-back method uses two springs that expand in opposite directions and produce a very stable extension. The distance between the springs should be far enough to allow the spring material to bend naturally so that the component will not bind when retracted.         2、 Series method When two or more springs are used, it is also a very common practice to install springs in series. Although this method does not have the stability of the back-to-back method, space availability usually determines the use of this design. 3、 Laminar flow method Laminating springs together is the third option in this series. The term...
 Constant force spring applied to the brake for remote surgery
Constant force spring applied to the brake for remote surgery

Time:2022-9-14

Minimally invasive medical technology is used to reduce the number of foreign tissues that may be damaged during diagnosis or surgery, so as to reduce the recovery time, discomfort and adverse side effects of patients. The surgeon can operate the controller on the console to indirectly operate the instrument connected to the remotely operated actuator. The instrument can be disassembled from the remotely controlled actuator, so that the instrument can be disinfected separately and selected to be used as the instrument required for surgery. Combine. Instruments may be changed during surgery.   Using remote instruments for surgery brings new challenges. One problem is to provide a remotely operated motor mechanism that supports a remotely operated actuator that can be positioned relative to a patient. These features are quite heavy and may weigh between 12 and 24 kilograms. The mechanism must be moved over the patient and carefully positioned. Therefore, it is necessary to balance the surgical instrument, the associated actuator, and the support structure so that the surgical instrument can be safely and easily positioned. The constant force spring is made of stainless steel strip, so that when it is rolled up relative to being stretched, the spring will relax in a low stress state. When it unfolds, the restoring force mainly comes from the part close to the loosened spring coil. Specifically, the force comes from the region that transitions from a circle to a plane. The force does not come from the part of the drum that is fully unfolded or still winding. The resultant force is almost constant because the geometry of this area...
 7 tips for maximizing spring cycle life
7 tips for maximizing spring cycle life

Time:2022-9-15

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as "spring". It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!     1. Lower Stress, The Better! In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.     2. Shot Peening A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.     3. Keep Cool Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation.     4. Using The Right Material Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application.     5. Minimize Shock Loading Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring...
 Types of Springs in Medical Devices
Types of Springs in Medical Devices

Time:2022-9-14

Springs are integral components in the manufacture of many medical devices. Whether it’s for a surgical stapler or a medical monitor, the types of springs in medical devices are defined by a specific action or movement required for the application. Though relatively simple in its design, springs store the mechanical energy necessary for a wide range of medical devices, machinery, and equipment to function properly. Any type of surgical instrument, medical equipment or device that has a mechanism undoubtedly has a spring component. Spring material must be medical grade, and the design and function of any device must adhere to stringent regulatory requirements and guidelines as defined by the FDA. Booms, table and bed lifts, fluid control devices, wheelchairs, medical testing and monitoring equipment either fixed or mobile, MRI and X-ray machinery, dental x-ray with articulated arms, medical equipment drawer closing mechanisms, anesthetic infusion devices, sterilization valves, various implants, and shunt valves are all examples of medical devices that require springs to function. Manufacturers of medical devices and devices subsequently relied heavily on springs in a variety of applications. The medical industry relies on the same types of springs that most industries rely on—constant force springs, constant torsion springs, power springs. Constant force spring Constant force springs are coiled with stainless steel tape so that when coiled relative to being stretched, the spring relaxes in a low stress state. When it is unrolled, the restoring force comes mainly from the portion close to the unwinding spring coil. The resultant force is almost constant. The actuators that operate in the surgical...