Home > Blog > Corporate news > Traditional power springs and preloaded springs

Traditional power springs and preloaded springs

source:Qianye Precision time:2022-9-3

Traditional power springs and preloaded power springs are fabricated from spring steel bars to provide torque. Spring steel is a low alloy, medium carbon steel or high carbon steel with a very high yield strength. Objects made of spring steel can return to their original shape despite significant bending or twisting. Power springs use flat (unstressed) steel windings, while pre-stressed power springs use pre-stressed steel to produce a larger range of usable torque than conventional power springs.

 

       During the manufacturing process, the spring is wound into the retaining ring or the customer’s housing (the retaining ring is pictured below). When ready for final installation, carefully install the spring into its housing with the outer end attached to the outer edge and the inner end attached to the mandrel (see photo below). During operation, the housing or mandrel will be fixed while the other component is free to rotate. Depending on the requirements of your specific design, it may be beneficial to use a fixed mandrel/free box or free box/fixed mandrel arrangement.
       These springs are typically used to retract the cord or cable of the spool. You might see it in lawn mowers, retractable lanyards, or dog leashes. This is also the type of spring used to drive many mechanical clocks and timers, which is why they are sometimes called “clock springs”. The load provided by the spring increases with the cross-sectional area of ​​the material. The number of turns the spring can provide depends on the space available between the mandrel and the housing and the overall length of the spring. All preloaded power springs need to be preloaded from their free state to reach their effective operating range.
       We already know the basics of power springs. Here are the issues to avoid in power spring design:
       1. Mandrel and housing
       A common problem we see from customer requests is undersized housing and oversized mandrel designs. Small boxes and large mandrels will not result in a qualified power spring design. This can cause various problems. Each time the mandrel and housing rotate relative to each other, the spring material moves. As the spring is wound, the outer coil moves toward the middle, engaging the spring more to provide torque in the opposite direction. As spring unfolds, the outer coil returns to its natural state. The travel of the spring material from outside to inside is critical to delivering torque. If this space is limited, performance suffers.
       2. Underestimate weight.
       If you plan to use a spring to push, pull, or otherwise push a component that contains a spring, you need to consider the weight of that spring. When you increase the torque and turns required for a power spring, you will inevitably increase the size of the spring. By increasing the size of the spring, you will also design a heavier spring. A heavier spring will require more torque to overcome the added weight. Heavy power springs or very strong springs with limited range of motion due to fewer turns available.
3. Maximum constant torque of the power spring.
       A common misconception is that the maximum torque that can be specified for a spring is seen throughout its entire range of rotation (number of turns). The preloaded power spring spring needs several turns, called the acceleration period, to reach the useful range, which we call the “useful turns”. When winding a small number of turns, the spring will provide less torque than the maximum. When discussing your spring design with Qianye Precision, be sure to pay attention to the torque value required within your working range so that we can design a torque curve that suits your needs. The final maximum torque specification may exceed the torque required for the application.
       4. Forgetting about installation
       When designing spring boxes and mandrels, it can be critical to avoid situations that require “blind” assembly or complex fits between springs and assembled components. This has the potential to slow down the final assembly of the product.
       Whether you need standard power springs or customized power springs, you can contact Shenzhen Qianye Precision Metal Co., Ltd. to use professional technology to meet your specified requirements, and design, develop, and proof products according to your needs, so that your products can be found The best solution to meet your application needs.

Latest News

 Window Constant Force Spring: A Reliable Solution for Smooth and Controlled Opening and Closing
Window Constant Force Spring: A Reliable Solution for Smooth and Controlled Opening and Closing

Time:2023-11-24

Windows are an integral part of any building, providing ventilation, natural light, and a connection to the outside world. The smooth and controlled opening and closing of windows is essential for the comfort and convenience of occupants. One of the key components that ensure the proper functioning of windows is the constant force spring. In this article, we will explore...

 Discovering the Versatile Applications of Constant Force Springs
Discovering the Versatile Applications of Constant Force Springs

Time:2023-5-20

Constant force springs are a type of spring that provides a constant amount of force throughout its range of motion. These springs are used in a variety of applications due to their unique properties. In this article, we will explore the versatile applications of constant force springs. One of the most common uses of constant force springs is in retractable...

 Everything You Need to Know About Seat Belts Springs
Everything You Need to Know About Seat Belts Springs

Time:2022-11-8

Seat belts and springs are both important parts of a car. Seat belts keep you safe in case of an accident, while springs keep the car in shape. It's important to know how to use both of these parts properly. What are seat belts and springs, and what do they do? A seat belt is a device used to secure...

 Exploring the Strength and Versatility of Stainless Spring Steel
Exploring the Strength and Versatility of Stainless Spring Steel

Time:2023-7-1

Stainless spring steel is a highly versatile and widely used material in various industries, thanks to its exceptional strength and durability. It is a type of steel that is specifically designed to exhibit excellent spring properties while also offering corrosion resistance. In this article, we will delve into the world of stainless spring steel, exploring its unique characteristics, applications, and...

 Constant Force Torsion Spring
Constant Force Torsion Spring

Time:2023-6-10

Constant force torsion springs, also known as clock springs or power springs, are a type of spring that generates torque or rotational force when twisted. These springs are commonly used in various applications that require constant torque or rotational force, such as clocks, timers, retractable reels, and toys. How Does a Constant Force Torsion Spring Work? A constant force torsion...

 Constant force spring is used in removing an implanted object using laser cut hypotubes
Constant force spring is used in removing an implanted object using laser cut hypotubes

Time:2022-9-14

Removal or extraction of the lead may be difficult. As mentioned above, the body's natural healing process forms scar tissue over and along the lead, and possibly at its tip, thereby encasing at least a portion of the lead and fastening it even more securely in the patient's body. In addition, the lead and/or tissue may become attached to the...

Product