Home > Blog > 7 tips for maximizing spring cycle life

7 tips for maximizing spring cycle life

source:Qianye Precision time:2022-9-15

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as “spring”. It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!

    1. Lower Stress, The Better!

In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.

    2. Shot Peening

A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.

    3. Keep Cool

Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation.

    4. Using The Right Material

Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application.

    5. Minimize Shock Loading

Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring undergoes shock loading the higher the risk of coil clash, wear, non-axial forces, and dynamic loading which can decrease the maximum potential of the spring.

    6. Reduce Resonance

A spring will resonate if the operating speed or harmonic’s frequency has the same natural frequency of the spring. When designing, be sure that the operating frequency of the spring is no more than one-thirteenth of the natural frequency to avoid harmonic issues in a spring’s operation.

7. Pre-Stressing

Pre-Stressing is an additional manufacturing operation which allows the use of higher solid stresses in springs by raising the elastic limit in torsion. The process provides an additional benefit of improving a spring’s fatigue life.

A Lee Spring Engineer can help you get the most out of your springs. Contact Lee Spring Engineering at any phase of your project for expert assistance and technical support.

Qianye precision spring engineer can help you make full use of your spring. Contact our company at any stage of your project to get expert help and technical support.Shenzhen Qianye Precision Metal Co., Ltd. was established in 2006 to supply high-quality stainless steel springs for many fields. Through continuous efforts, 19 patent certificates and 4 spring equipment software copyrights have been granted by the State Intellectual Property Office, and an enviable industry influence has been built. The company designs and manufactures a wide range of power springs, constant force springs, constant torsion springs, variable force springs and motor brush spring. Qianye works in close partnership with its customers in developing bespoke solutions to meet their individual needs.

Latest News

 Introducing our Variable Force Spring manufacture: The Perfect Solution for Adjustable Tension Needs
Introducing our Variable Force Spring manufacture: The Perfect Solution for Adjustable Tension Needs

Time:2023-7-30

When it comes to adjustable tension needs, finding the perfect solution can often be a challenging task. However, look no further as we bring you our innovative Variable Force Spring. Designed to meet the demands of various industries, our Variable Force Spring offers unparalleled flexibility and reliability, making it the ideal choice for a wide range of applications. At its...

 Electric Fan Lifting Spring: A Convenient Mechanism for Adjusting Fan Height
Electric Fan Lifting Spring: A Convenient Mechanism for Adjusting Fan Height

Time:2023-4-27

Electric fans have become a staple appliance in many households, offices, and other indoor spaces. They provide relief on hot days by circulating air and creating a cool breeze. However, not all fans are created equal. Some fans are designed to be mounted on walls or ceilings, while others are meant to be placed on the floor or a table....

 How do I find the right constant force spring for my cable accessories?
How do I find the right constant force spring for my cable accessories?

Time:2023-6-13

How do I find the right constant force spring for my cable accessories? How to determine the constant force spring's constant spring force, magnetic properties, corrosion resistance, etc. is the first consideration for cable accessory manufacturers and customers. Constant force springs are used in the same environment as cable accessories and are generally wrapped externally with some strip material to...

 Optimization Design Service: Streamline Your Business Operations
Optimization Design Service: Streamline Your Business Operations

Time:2023-5-8

In today's fast-paced business world, efficiency is key to success. Companies are constantly looking for ways to streamline their operations and increase productivity. This is where optimization design services come in. Optimization design services are specialized consulting services that help companies identify and eliminate inefficiencies in their operations. By using optimization design services, businesses can save time, money, and increase...

 Constant Pressure Spring: An Essential Component for Precision Engineering
Constant Pressure Spring: An Essential Component for Precision Engineering

Time:2023-6-4

Precision engineering is a field that requires high accuracy and consistency in the manufacturing process. From aerospace to medical devices, precision engineering plays a vital role in many industries. One of the essential components in precision engineering is the constant pressure spring. In this article, we will discuss the importance of constant pressure springs in precision engineering. What is a...

 Constant Force Linear Spring: The Science Behind Its Functionality
Constant Force Linear Spring: The Science Behind Its Functionality

Time:2023-6-3

Springs are an essential component in many mechanical systems, from the suspension systems in vehicles to the hinges on doors. In particular, constant force linear springs are widely used in a variety of applications where a constant force is required over a long distance. In this article, we will explore the science behind the functionality of constant force linear springs....

Product