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What are constant force springs and how are they used?
What are constant force springs and how are they used?
Constant force springs are specialized springs that are used to provide a constant force over a range of motion. This makes them ideal for use in a variety of applications, such as automotive or robotic systems.under we will take a closer look at what constant force springs are and how they can be used. What are constant force springs? A constant force spring is a type of spring that produces a constant force over its entire range of deflection. This type of spring is often used in applications where a stable force is required, such as in the actuation of a valve. Constant force springs don’t have much in common, either in form or function, with standard helically wound springs. For starters, constant force springs are formed from pre-tensioned metal strips, rather than wire. At their most basic level, however, constant force springs do exactly what other springs do. That is, they conform to Hooke’s Law. Hooke’s Law essentially states...
Yayın əvvəlcədən istilik müalicəsi
Yayın əvvəlcədən istilik müalicəsi
Spring has been very common in people's daily production and life, ranging from planes, trains and cars to household appliances and daily necessities, and even children's stationery for school. It can be seen how important spring is to our life.     What is the definition of spring? It is a mechanical part that uses elasticity to work. Generally made of spring steel. It is used to control the movement of mechanical parts, mitigate impact or vibration, store and measure the size of force. It is widely used in machines and instruments.     For a professional spring manufacturer, the most basic production goal is to infinitely pursue the high quality of products. Therefore, in order to improve the performance of the spring, it is often assisted by pre heat treatment, that is, the process of strengthening the quality of spring steel is used to further strengthen the spring.     In fact, the so-called pre heat treatment is what we often...
Dəyişən qüvvə yayını həqiqətən başa düşürsən?
Dəyişən qüvvə yayını həqiqətən başa düşürsən?
The variable force springs can break through the traditional spring affected by Hooke ' s law, so that the stroke and force are no longer proportional to increase, but can achieve a variety of elastic displacement combinations such as negative slope stepped fixed force. According to the needs of mechanical engineering, the relationship between elastic force and displacement stroke can be used to design various elastic curve changes in specific occasions, which is the output force value can be arbitrarily desired.     The variable force springs can be customized for various elastic curve changes according to specific occasions, such as department store shelves propulsion device, pen-type drug syringe ( insulin ) and cordless curtain.      What are the reasons for using variable force springs in these applications ? What are they trying to achieve ?     In the point of purchase display, variable force springs are commonly used in trays that push product forward in a controlled manner. Variable force spring corporated into pusher trays aid...
Sabit fırlanma anı yayının dizayn addımları
Sabit fırlanma anı yayının dizayn addımları
Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out...
[Qianye dəqiqliyi]Sabit qüvvəli yayının fiziki dizaynı və geri çəkilmə qüvvəsi
[Qianye dəqiqliyi]Sabit qüvvəli yayının fiziki dizaynı və geri çəkilmə qüvvəsi
 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.  ...
Constant force spring Product
 Karbon fırça yayı
Karbon fırça yayı
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
 Daimi burulma yayı
Daimi burulma yayı
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Quraşdırma və montaj xidmətləri
Quraşdırma və montaj xidmətləri
Qianye şirkəti yalnız dəqiq yayların istehsalını təmin etmir, həm də bütün yay sisteminin struktur dizaynına və funksional həllərinə diqqət yetirir və sistem istehsalı və montajının tam dəstini təmin edə bilər.
 Optimal dizayn xidməti
Optimal dizayn xidməti
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Sabit qüvvə yay
Sabit qüvvə yay
Characteristic: Constant force (constant force) springs are rolled by stainless steel strips. The high-strength steel strips are shaped by specific production spring equipment. When the external force straightens them, the spring will naturally wind back and produce elasticity, but it reaches us The goal can return to the starting point we specified after being shifted. Advantage: The advantages of constant force spring over traditional wire spring: 1. In a very small installation space, a very high elastic output can be achieved. 2. Maintain a constant elasticity in all strokes. 3. The pre-stroke stroke is short, and only a short stroke is needed to achieve the required elasticity. 4. The original length is less than the wire spring, and the stroke is unlimited. The manufacturing range of Dingli Clockwork: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The constant force spring has the characteristic of maintaining a constant force during a long stroke, and can achieve...
 Dəyişən qüvvə yayı
Dəyişən qüvvə yayı
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
Constant force spring News
 Does your nail gun have the problem of not hitting the nail?
Does your nail gun have the problem of not hitting the nail?

Time:2023-3-6

Because there is no tension in the constant force spring that pushes the nail, naturally, no nail can be driven. The pushing device of the nail gun uses the constant force spring, because the constant force spring has the characteristic of keeping the constant force in the long stroke, and it can achieve a very high elasticity output in a very small device space. The constant force spring in the nail gun cannot be pushed too small, otherwise it will be difficult to drive the nail inside into the substrate, but it cannot be too large either, otherwise the substrate will be damaged and cracked. So when it comes to choosing constant force springs, choose a spring manufacturer with good quality. More info: www.qianyespring.com E-mail: cici_cao@qianyejm.com Whatsapp: +86-183 7490 5808
 [Qianye dəqiqliyi]Sabit qüvvəli yayının fiziki dizaynı və geri çəkilmə qüvvəsi
[Qianye dəqiqliyi]Sabit qüvvəli yayının fiziki dizaynı və geri çəkilmə qüvvəsi

Vaxt: 2022-09-15

 In most types of springs, when the spring is compressed and then relaxed, the force applied is proportional to the distance the spring is stretched. Unlike ordinary springs, constant force springs do not comply with this rule. Due to the physical design of constant force spring, its return force remains constant. Therefore, constant force springs are useful in many applications that require consistent recoil.     The behavior of ordinary springs can be described by a mathematical equation called Hooke's law. The law points out that the force of the recoil spring in the recoil direction is equal to the distance between the spring displacement and the equilibrium point. In other words, it is how much the spring is elongated and multiplied by the mathematical constant, that is, the spring stiffness. The spring recoils in the direction opposite to the stretching direction. Because many elastic materials work in this way, Hooke's law has a wide range of applications in the field of physics.    Hooke's law does not apply to constant force springs because their recoil force remains constant over the entire range of motion. This is achieved through its unique physical design, which consists of thin and curly steel strip. The constant force spring is in a relaxed state when it is fully rolled up, and is loaded when it is partially or fully unfolded. After release, the spring rebounds by pulling the extended carbon belt back into the tight coil. Since the recoil force mainly comes from the part closest to the coiling roll, a constant force can be maintained.   Common applications of constant force...
 Qianye bulağın əla xüsusiyyətləri
Qianye bulağın əla xüsusiyyətləri

Vaxt: 2022-09-14

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. It is generally made of spring steel, and the types of springs are complex and diverse. Qianye company has strong production strength and a number of senior technicians, who can assist in product design, development and proofing according to your customers' needs, so as to find the best solution for your products to meet your application needs. All kinds of springs produced by the company are at the leading level in the same industry and enjoy high reputation. They have been favored and praised by customers all the time. The excellent features of the product mainly include: (1) Using high-quality raw materials at home and abroad, there is no problem of weak elasticity and poor hardness stability caused by raw materials. (2) The high-precision slitting machine has high precision and stable quality, and there is no problem of large deviation of material width and size. (3) The high-precision edging machine has no burrs around. There is no need to worry about hurting the operator and supporting products during installation and use. (4) The self-developed stretch forming process (invention patent has been obtained) and forming equipment are self-developed and manufactured by our company, and the produced spring greatly increases the service life of the spring. (5) High temperature heat treatment has uniform surface color, stable tensile strength and strong fatigue resistance. (6) After 24-hour pressure test, the quality is guaranteed. (7) In terms of price, the factory...
 CT tarama masasının hamar hərəkətini həyata keçirmək üçün sabit qüvvə yay
CT tarama masasının hamar hərəkətini həyata keçirmək üçün sabit qüvvə yay

Vaxt: 2022-09-14

We are familiar with CT scanner. Now when we go to the hospital for examination, we often hear the doctor say "take a film first". This film generally refers to CT. Doing CT is not only for the safety of patients, but also for the safety of doctors. CT is much clearer than X-ray film. At the same time, there are many diseases that cannot be seen on B-ultrasound and can be diagnosed by CT. At present, CT is the most widely used imaging examination under medical treatment and the most valuable examination for clinical information. When you go to take CT, you lie down on the scanning table, and the scanning table will automatically move smoothly and accurately locate the position. Have you ever thought about this problem because you want to relieve tension? The CT scanner table can move smoothly and accurately because of the role of the constant force spring in it. Some little friends may not know what the constant force spring is. When it comes to the spring, everyone must think it is the traditional linear spring. In fact, it is not. Constant force spring is made of stainless steel strip. The high-strength steel strip is shaped through specific spring production equipment. When it is straightened by external force, the spring will naturally roll back and produce elastic force, However, to achieve our goal, we can return to our designated starting point after the shift. The constant force spring can achieve extremely high elastic output in a very small device space. Its function can be applied to products requiring linear motion such...
 Passivasiya nədir? Mənim məhsulum buna ehtiyac duyurmu?
Passivasiya nədir? Mənim məhsulum buna ehtiyac duyurmu?

Vaxt: 2022-09-14

 "My new stainless steel product specification requires' passivation '. Do I need it?" Our answer is that you may not. That's why. Passivation is the process of protecting stainless steel from corrosion by adding an oxide layer on its outer surface. Although some stainless steel product specifications require passivation to reduce corrosion risk, most of them are unnecessary and expensive, and may damage some metal products, including flat bar springs, such as constant force, variable force and constant torque springs, all of which are uncommon products manufactured by Qianye precision.     The reason passivation is not a good idea for flat bar springs is because passivation involves the use of acids and harsh chemicals to initially clean the metal as part of the process. The geometry of these spring types means that many small cracks can form between the coil layers. The acid used in passivation can become trapped in these crevices. This resulted in longer-than-expected exposure of the stainless steel, which in turn resulted in hydrogen embrittlement and eventual spring failure. Additionally, mechanically exposing all surfaces of the spring to acid can damage the spring, resulting in changes in force/torque output or defects. There are better, simpler, cheaper ways to avoid any need for corrosion and passivation of stainless steel components, and it's as simple as choosing a fussy material. Remember that the risk of corrosion of any stainless steel component is driven by the environment (such as the presence of water and other chemicals) and Qianye Precision typically uses high quality 301 stainless steel for our springs....
 Qianye sabit qüvvə yayının texnologiyada üstünlükləri
Qianye sabit qüvvə yayının texnologiyada üstünlükləri

Vaxt: 2022-09-14

Spring is a commonly used component in industry. It is used in all kinds of products, from aircraft and warships to mobile phones and cameras. Therefore, the production of spring has a history of hundreds of years. Constant force spring has the characteristic of maintaining constant force in long stroke. Its function can be applied to the application of products that need linear movement such as round-trip, sliding, stretching, homing, balancing or labor-saving, such as lifting doors and windows, computer display and fan height adjustment, store display shelf or motor carbon brush motor. On the market, constant force spring manufacturers generally use eight claw spring machine, which is called eight claw machine for short. The eight claw spring machine is continuously developed on the basis of three axes. The eight position claw arms of the eight claw spring machine can rotate 360 degrees in the forward and reverse directions. The working sequence of the curved arms is determined by the shape or angle of the cam plate, and then the auxiliary tools such as curve gauge, angle bender, collision knife or cutter are used to complete the processing of spring products. The surface of the constant force spring produced by the eight claw machine will be rough, the force value is unstable, it is easy to loosen the ring, and the service life is relatively short.         However, Qianye uses the spring coiling machine. The constant force spring produced by the spring coiling machine can meet the strength requirements in a limited space; Qianye also strengthens from two...
 Güc yaylarının qırılmasına təsir edən amillər
Güc yaylarının qırılmasına təsir edən amillər

Vaxt: 2022-09-15

The power spring is made of stainless steel strip. A spring box is required to limit its outer diameter. The spring center is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store the torque. When the external force disappears, the spring will produce the torque on the shaft or spring box.     The advantage of power spring is that it can be divided into natural power spring and pre force power spring according to its relaxed shape. In contrast, the preloaded power spring can store 25% to 55% more torque and provide more effective turns. Power springs are mainly used in products such as clockwork toys, timers and automatic rewinding devices (such as power cord, dog puller, pipe winder and automobile safety belt)     It is often seen that the scroll spring purchased will break soon after it is applied to the product. Once the scroll spring breaks, its service life will end. If spring manufacturers choose general materials and immature production technology, the service life of products will be greatly reduced. There are many factors leading to its rupture, mainly including the following factors: wrong scheme design, shortcomings of raw materials, poor production and processing and so on. The quality of power spring determines the quality of products and user experience. Take the dog leasher with scroll spring as an example. With the increasing improvement of living standards, raising pets has become a fashion. In the process...
 3D printerdə sabit tork yayınının tətbiqi
3D printerdə sabit tork yayınının tətbiqi

Vaxt: 2022-09-14

3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method is easier to assemble than using screw connections.        When it comes to spring design, design engineers must consider many factors. These factors include not only part function and mechanism design, but also detailed material selection, part connection installation method and size. It's all about manufacturability. Feasibility analysis is required to ensure the functionality meets the customer's needs.        From the initial design stage of the spring set to production and final assembly, Qianye can save customers product development time, find optimized solutions beyond your expectations, no manufacturability constraints in product design, and the best product...