У дома > Блог > 7 tips for maximizing spring cycle life

7 tips for maximizing spring cycle life

източник:Qianye Precision време:2022-9-15

Spring is a kind of mechanical part that uses elasticity to work. The parts made of elastic materials deform under the action of external force, and return to the original state after removing the external force. Also known as “spring”. It is generally made of spring steel, and the types of springs are complex and diverse. The following tips to maximize the service life of the spring are also of great concern to you!

    1. Lower Stress, The Better!

In the early design stages of a spring, try designing with a larger wire diameter or a lower final load to allow more room for the spring to improve cycle life.

    2. Shot Peening

A shot peened spring can handle more stressful conditions than unpeened springs. This process can greatly improve performance and sustainability.

    3. Keep Cool

Spring relaxation or loss in spring load occurs faster in high temperature applications due to stress over time. Reducing operating temperatures can reduce the chances of spring relaxation.

    4. Using The Right Material

Material selection of a spring is key to good spring design. Consult with a Lee Spring Engineer to determine if upgrading to a higher tensile range or quality grade material can improve cycle life for a particular application.

    5. Minimize Shock Loading

Shock loading occurs when a load is applied with sufficient speed for the first coils of the spring to take up more of the load than what would be calculated for a static situation. The more times a spring undergoes shock loading the higher the risk of coil clash, wear, non-axial forces, and dynamic loading which can decrease the maximum potential of the spring.

    6. Reduce Resonance

A spring will resonate if the operating speed or harmonic’s frequency has the same natural frequency of the spring. When designing, be sure that the operating frequency of the spring is no more than one-thirteenth of the natural frequency to avoid harmonic issues in a spring’s operation.

7. Pre-Stressing

Pre-Stressing is an additional manufacturing operation which allows the use of higher solid stresses in springs by raising the elastic limit in torsion. The process provides an additional benefit of improving a spring’s fatigue life.

A Lee Spring Engineer can help you get the most out of your springs. Contact Lee Spring Engineering at any phase of your project for expert assistance and technical support.

Qianye precision spring engineer can help you make full use of your spring. Contact our company at any stage of your project to get expert help and technical support.Shenzhen Qianye Precision Metal Co., Ltd. was established in 2006 to supply high-quality stainless steel springs for many fields. Through continuous efforts, 19 patent certificates and 4 spring equipment software copyrights have been granted by the State Intellectual Property Office, and an enviable industry influence has been built. The company designs and manufactures a wide range of power springs, constant force springs, constant torsion springs, variable force springs and motor brush spring. Qianye works in close partnership with its customers in developing bespoke solutions to meet their individual needs.

Последни новини

 Spiral Torsion Spring: A Comprehensive Guide to Design, Function, and Applications
Spiral Torsion Spring: A Comprehensive Guide to Design, Function, and Applications

Time:2023-5-31

Spiral torsion springs are mechanical devices that store and release energy through the twisting of a helical spring. They are used in various applications, from simple household items to complex industrial machinery. In this article, we will explore the design, function, and applications of spiral torsion springs. Design The design of spiral torsion springs is crucial to their functionality. The...

 Exploring the Versatile Applications of High Cycle Torsion Springs
Exploring the Versatile Applications of High Cycle Torsion Springs

Time:2023-7-21

Introduction High cycle torsion springs are a type of mechanical spring commonly used in various industries and applications. These springs are designed to provide rotational force when twisted, making them ideal for a wide range of purposes that require torque or rotational energy. In this article, we will explore the versatile applications of high cycle torsion springs and discuss their...

 Durable Carbon Brush Holder Springs ensure smooth operation of equipment
Durable Carbon Brush Holder Springs ensure smooth operation of equipment

Time:2024-4-23

Carbon Brush Holder Springs are key components in electrical equipment, and their durability is directly related to the stable operation of the entire equipment. Carbon Brush Holder Springs plays an indispensable role in many fields such as electric power, industrial automation and transportation. This article will delve into its durability characteristics, applications in critical equipment, and how to ensure smooth...

 Spiral Torsion Spring Design: Enhancing Performance and Efficiency
Spiral Torsion Spring Design: Enhancing Performance and Efficiency

Time:2023-11-29

Spiral torsion springs are widely used in various mechanical systems to provide rotational energy and ensure smooth operation. These springs are designed to twist along their axis when subjected to a torque or force, storing potential energy in the process. The efficient design and proper selection of spiral torsion springs are crucial for enhancing the performance and efficiency of mechanical...

 Maximizing Efficiency and Effectiveness: Our Optimization Design Service
Maximizing Efficiency and Effectiveness: Our Optimization Design Service

Time:2023-4-23

In today's competitive business landscape, companies must constantly strive to improve their operations to stay ahead of the game. One way to do this is by optimizing their design processes to maximize efficiency and effectiveness. This is where our optimization design service comes in. Our company offers a comprehensive optimization design service that helps businesses streamline their design processes and...

 How to find the best Variable force spring suppliers
How to find the best Variable force spring suppliers

Time:2022-12-7

Variable force springs are an important component in many machines and devices. If you need a quality variable force spring, it is important to find a good supplier. What are variable force springs and what are they used for? Variable force springs are a type of spring that is used to create a variable amount of force. This type of...

Product
 Услуга за оптимизиране на дизайна
Услуга за оптимизиране на дизайна
От идеи за продукти, дизайн до производство на завършен продукт, ние можем да помогнем на клиентите да ги завършат и да помогнем на клиентите да оптимизират своите продукти от професионална гледна точка на използване на пружини, ускоряване...
 Силова пружина
Силова пружина
Характеристика: Силовата пружина е навита от стоманена лента. За ограничаване на външния му диаметър е необходима пружинна кутия. Центърът на пружината е свързан с вала. Кога...
 Услуги по сглобяване и монтаж
Услуги по сглобяване и монтаж
Компанията Qianye не само осигурява производството на прецизни пружини, но също така се фокусира върху структурния дизайн и функционалните решения на цялата пружинна система и може да осигури цялостна...
 Пружина за карбонова четка
Пружина за карбонова четка
Характеристика: 1. Поради постоянната сила, независимо от дължината на въглеродната четка и комутатора, налягането остава същото. 2. Пружината с постоянна сила намалява въглеродната четка...
 Пружина с променлива сила
Пружина с променлива сила
Характеристика: Външният вид на пружината с променлива сила и пружината с променлива усукване е много подобен на пружината с постоянна сила и пружината с постоянно усукване. Пружините с променлива сила и пружините с променлива усукване могат...
 Постоянна торсионна пружина
Постоянна торсионна пружина
Характеристика: Фиксираната (постоянна) въртяща пружина (пружина) е изработена от неръждаема стомана. Външната сила връща главната пружина от нейното естествено състояние към изходното колело (съхранение на енергия). Когато...