У дома > Блог > Често срещан проблем > Проектиране на пружини с постоянна сила

Проектиране на пружини с постоянна сила

източник:Qianye Precision време:2022-9-14
 A constant force spring is a spring that exerts a constant force over its range of motion. That is, it does not obey Hooke’s law. Typically, a constant force spring is constructed as a coiled band of spring steel so that the spring relaxes when fully coiled. When it is unrolled, the restoring force comes mainly from the portion of the belt that is close to the roll. Since the geometry of this region remains nearly constant as the spring unfolds, the resultant force is nearly constant.
      By creating a spring with a variable pitch, you can make a push-shape spring with a constant velocity. Placing a larger pitch in a larger outer diameter coil and a smaller pitch in a smaller outer diameter coil will force the single spring to fold all coils at the same rate when compressed.
      Design of Constant Force Springs: A constant force spring is a coil of prestressed tape that exerts a nearly constant restraining force against unwinding (Figures 1 and 2). The force is constant because the change in the radius of curvature is constant. This is the case if the change in coil diameter due to buildup is not taken into account. Long reach, constant torque and virtually no friction have led many designers to specify constant force springs in applications such as sliding doors and windows and height adjustment of computer monitors and fans, store display shelves or motor carbon brush motors . Constant force motor springs are also used to drive mechanisms for timers, movie cameras and cable retractors.

      Tension type constant force tension springs are supplied in coils with a natural radius of curvature R (Fig. 3). If such a spring is installed on the drum, the drum diameter should be 10% to 20% larger than its natural diameter. There should be one and a half turns on the reel. The active portion of the material is approximately equal to 1.25 times the diameter D. Therefore, the spring will not reach its rated load until the elongation is greater than 1.25D (Figure 1). The radius of curvature of the active part goes from R to infinity and a clearance is required. The recommended distance from the center of the drum to the straight section is 0.8 times the diameter D (Figure 3). Strips can become unstable when stretched for extended periods of time and should be guided to prevent twisting or kinking during recoil. The diameter of the idler must be larger than the natural diameter and must not be used to reverse the natural radius of curvature (Figure 4).

Depending on your application, a constant force spring may be ideal. Consultation with the spring manufacturer for constant force springs is recommended at the design stage. Qianye Precision specializes in the production and manufacture of high-precision clockwork springs, which are widely used in various electronic devices, household appliances, small toys, office supplies, communication equipment, medical machinery, electronic computers, windows, doors, vehicles, etc. The imported raw materials and domestic raw materials will continue to meet your requirements. The company has more than 20 years of experience in product development, production and manufacturing, and has become a well-known brand distributor in China.

Последни новини

 Constant Force Spring Assembly: Optimizing Performance and Efficiency
Constant Force Spring Assembly: Optimizing Performance and Efficiency

Time:2023-7-4

Constant force spring assemblies are essential components in various mechanical systems, offering a unique solution for optimizing performance and efficiency. These springs are designed to provide a constant force over a wide range of deflections, making them ideal for applications that require a consistent force output throughout their operation. The design of a constant force spring assembly involves a coiled...

 Силови пружини, използвани в устройствата за защита при вдигане на тежести с щанга
Силови пружини, използвани в устройствата за защита при вдигане на тежести с щанга

Час: 2022-9-14

 Мряната е вид основно тренировъчно спортно тренировъчно оборудване, което се използва и при вдигане на тежести. Спортът с щанги е вид тренировка с тежести. Тренировъчното оборудване с щанга може да се използва за подобряване на тренировката за мускулна сила, а щангата може да се използва и за основна тренировка за насърчаване на цялостната координация. Щангата е по-тежка от останалите фитнес уреди, което също е...

 Spring-Loaded Electric Fan Lifter
Spring-Loaded Electric Fan Lifter

Time:2023-4-23

The Spring-Loaded Electric Fan Lifter is a device that is designed to be used in industrial settings. It is used to lift and move heavy electric fans, which are commonly used in manufacturing plants, warehouses, and other types of industrial facilities. The device uses a spring-loaded mechanism that allows it to lift heavy loads with ease, making it an essential...

 Unleashing the Power: The Extreme Force Spring
Unleashing the Power: The Extreme Force Spring

Time:2023-8-7

Springs are fundamental components found in a wide range of devices, from everyday items like pens and door hinges to complex machinery in industries such as automotive and aerospace. These versatile mechanisms store and release energy, making them crucial for various applications. Among the many types of springs available, the extreme force spring stands out as a remarkable innovation. In...

 Enhance Your Car’s Suspension with High-Quality Coil Springs
Enhance Your Car’s Suspension with High-Quality Coil Springs

Time:2023-7-5

Introduction: When it comes to car modifications, many car enthusiasts focus on enhancing the performance of their engines or upgrading their car's appearance. However, one vital component that often gets overlooked is the suspension system. A well-performing suspension system not only ensures a smooth and comfortable ride but also improves the overall handling and safety of your vehicle. One way...

 Spiral Torsion Spring: A Comprehensive Guide to Its Design and Applications
Spiral Torsion Spring: A Comprehensive Guide to Its Design and Applications

Time:2023-6-7

Spiral torsion springs are an essential component of many mechanical devices, ranging from clocks and watches to automotive and aerospace applications. This comprehensive guide will provide an in-depth exploration of the design and applications of spiral torsion springs. Design of Spiral Torsion Springs Spiral torsion springs are designed to resist rotational forces by producing torque. They are generally made from...

Product
 Пружина с променлива сила
Пружина с променлива сила
Характеристика: Външният вид на пружината с променлива сила и пружината с променлива усукване е много подобен на пружината с постоянна сила и пружината с постоянно усукване. Пружините с променлива сила и пружините с променлива усукване могат...
 Услуга за оптимизиране на дизайна
Услуга за оптимизиране на дизайна
От идеи за продукти, дизайн до производство на завършен продукт, ние можем да помогнем на клиентите да ги завършат и да помогнем на клиентите да оптимизират своите продукти от професионална гледна точка на използване на пружини, ускоряване...
 Пружина с постоянна сила
Пружина с постоянна сила
Характеристика: Пружините с постоянна сила (постоянна сила) се навиват от ленти от неръждаема стомана. Стоманените ленти с висока якост се оформят от специфично производствено пружинно оборудване. Когато външната сила ги изправи,...
 Пружина за карбонова четка
Пружина за карбонова четка
Характеристика: 1. Поради постоянната сила, независимо от дължината на въглеродната четка и комутатора, налягането остава същото. 2. Пружината с постоянна сила намалява въглеродната четка...
 Силова пружина
Силова пружина
Характеристика: Силовата пружина е навита от стоманена лента. За ограничаване на външния му диаметър е необходима пружинна кутия. Центърът на пружината е свързан с вала. Кога...
 Постоянна торсионна пружина
Постоянна торсионна пружина
Характеристика: Фиксираната (постоянна) въртяща пружина (пружина) е изработена от неръждаема стомана. Външната сила връща главната пружина от нейното естествено състояние към изходното колело (съхранение на енергия). Когато...