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The customized production process of spring cannot be carried out at will
The customized production process of spring cannot be carried out at will
As we all know, although the spring is only a small elastic accessory, it plays an important role in life, and the quality of the spring has a great impact. Most springs are customized products, so the process of customized production cannot be careless. When purchasing a spring, customers usually need to design the data of the product first, and communicate with the engineer to draw the drawing, so as to communicate with the spring manufacturer more clearly. Drawing the spring drawing is an important step before purchasing the spring accessories, and it is also an important step of customizing the spring engineering. The detail of the drawing directly affects the quality and effect of the spring products. Secondly, customers should carefully screen suppliers. If spring products are used, then spring manufacturers need to carefully screen and select suppliers that are suitable for you through comparison. There are many spring manufacturers on the Internet. It is more important to choose manufacturers with...
Anvendelse af fjedre med variabel kraft i detaildisplays
Anvendelse af fjedre med variabel kraft i detaildisplays
Variable force springs are very common in the point-of-purchase or POP industry, especially in shelf pushers. Variable force springs provide variable force to precisely match increasing or decreasing force requirements, propelling the product horizontally forward. Due to their wide applicability, these springs can be seen in the tobacco, cosmetic, electronics and medical industries. So why use variable force springs in shelf thrusters?       1. Inventory Control        Variable force springs are commonly used in trays that push products forward in a controlled manner. Variable-force springs in the push-in trays aid product fronts, so the shelves are always well-stocked. These trays allow for more organized store inventory and help track inventory needs. This is even more critical in today's COVID-conscious environment.         2. Product Integrity        Variable force springs are designed around the weight of the product they push. This ensures that the product is never slammed or damaged when it is...
Application of constant torque spring in 3D printer
Application of constant torque spring in 3D printer
3D printing, also known as three-dimensional printing, is a kind of rapid prototyping technology. It uses adhesive materials such as powdered metal or plastic to construct zero objects through multi-layer printing layer by layer. Mold making, industrial design is used to build models, and is now developing into product manufacturing, forming "direct digital manufacturing". Some high-value applications (such as hips or teeth, or aircraft parts) already have printed parts. The constant torque spring is applied to the 3D printer. This innovative case is a spring motor drive system. Like the common design, it is impossible for a spring to achieve the torque we need. As you can see we are using three constant torque springs in one mechanism with an output drum in the middle connecting the three springs. Therefore, it can generate three times the output torque of only one spring, and this design can achieve the purpose of providing maximum torque in a limited space. This connection method...
Custom springs for robot design
Custom springs for robot design
From life-saving robotic assisted surgical platforms to automated industrial assembly to un-manned interplanetary exploration, robotics technology requires quality precision springs. Our springs and components are frequently used in the following robotics applications and devices: Linear actuation (pushing or pulling) Rotary actuation (one direction of rotation or two with return to center) Counterbalance articulated assemblies Cable assembly and hose management Propulsion Steering & suspension High energy deployment mechanisms (NASA) Clamping / retention Vibration isolation Qianye Precision offers many mechanical components that are suitable for robotics applications. Some of the most common products include constant force springs, spiral torsion springs, and spring reels. Constant force springs: Provide a smooth range of motion and a nearly constant load when extending or retracting. Can eliminate the need for costly and complicated motors, thus decreasing device size and cost. Constant torsion springs: Ideal for applications requiring less than 360 degrees of rotation. They are often used to obtain a large amount of torque through a small...
Kraftfjedre anvendt i vægtløftningsbeskyttelsesanordninger
Kraftfjedre anvendt i vægtløftningsbeskyttelsesanordninger
 Barbell is a kind of core training sports training equipment, which is also used in weight lifting. Barbell sports is a kind of weight training. Barbell training equipment can be used to improve muscle strength training, and barbell can also be used for core training to promote overall coordination. The barbell is heavier than other fitness equipment, which is also prone to accidents. The existing barbell lacks corresponding protective measures when used, which is easy to hurt users or damage the barbell. The above problems can be solved by the power spring. Add the barbell weight lifting protection device of the power spring. The utility model relates to the technical field of fitness equipment, including a base plate, and also includes: a placing table connected with the base plate; Barbell, butting with the placing table; One end of the protection mechanism is connected with the placing table, and the other end is connected with the barbell. The protection mechanism comprises an inductor,...
Application of power springs in construction protective devices
Application of power springs in construction protective devices
 With the development of society, buildings and roads are the cornerstone of the development of human society. People will choose to lay waterproof materials during waterproof maintenance, but people face some problems when laying waterproof materials. When laying waterproof materials, people inadvertently trample on the materials because they do not know that the materials have been laid, resulting in uneven laying of materials and economic losses. Therefore, we need to protect the sites under construction and just completed construction when laying. Many of the existing protective devices are large, which is not conducive to people's carrying, and the protective devices can't be seen by people at night, causing people's damage. The laying of water-proof materials is wasted, and the placement of protective devices is unbalanced, causing collapse and damage to people.   The utility model relates to a wet laying waterproof coiled material construction protective device equipped with a power spring, which can solve the above problems. The power spring requires a housing...
Application of constant force spring in refrigerator door
Application of constant force spring in refrigerator door
In order to make the refrigerator operate effectively, the door should be kept closed. Keep the door open for a short time when putting or taking out food. However, opening it for a long time will affect its cooling and endanger food safety. It will also lead to excess power consumption. Fortunately, the modern refrigerator door can be added with a constant force spring to automatically close after you open the refrigerator for use. Nowadays, this kind of design is relatively rare in the market. It is generally a magnetic refrigerator door, which explains why the magnet is attached to it.   We have seen that it is essential to keep the refrigerator door closed all the time. If the door remains open for a long time, it will counteract the internal temperature balance and affect the quality of the food stored in it.When this situation continues for a long time, the compressor cannot maintain a low internal temperature. This undermines...
Application of power spring in draw-wire encoder
Application of power spring in draw-wire encoder
A draw-wire encoder, also known as a string potentiometer, pull wire position sensor, cable extension displacement sensor, or yo-yo potentiometer. It is a cable driven position or displacement sensor for linear position measurement and velocity using a flexible cable (wire) and a spring loaded spool.   The string pot or cable extension sensor is composed of four main components in the shell: 1. High strength stainless steel cable (rope or steel wire rope); 2. Equal diameter spool (drum); 3. Power spring with high torque and long service life; 4. Rotary potential precision sensor.   In the shell of the sensor, a soft high-strength stainless steel cable is tightly wound on a precision machined cylindrical drum (or spool) with constant diameter, which rotates with the winding and unfolding of the measuring cable. In order to maintain the tension and retraction of the steel wire, the spring is connected to the drum. Then connect the spool to the shaft of the rotary potential precision sensor (or encoder). When the...
Plastic worm spring spiral Product
 Fjeder med variabel kraft
Fjeder med variabel kraft
Characteristic: The appearance of variable force spring and variable torsion spring is very similar to constant force spring and constant torsion spring. Variable force springs and variable torsion springs can break through the influence of Hooke’s law on traditional springs, so that stroke and force no longer increase proportionally, but can achieve various elastic force-displacement combinations such as negative slope stepped constant force, which can be mechanically For engineering requirements, use the relationship between elastic force and displacement stroke to design various elastic curve changes in specific applications. There are a variety of different variable force springs, variable torsion spring application designs, and solutions. The manufacturing range of variable force springs and variable torsion springs: The thickness is 0.05~0.85mm, and the width is 2.0~65mm.
 Kraftfjeder
Kraftfjeder
Characteristic: The power spring is coiled by steel strip. A spring box is required to limit its outer diameter. The center of the spring is connected to the shaft. When an external force is applied to make the shaft and the spring rotate relative to each other, the spring will be wound on the shaft and stored Torsion, when the external force disappears, the spring generates torsion on the shaft or spring box. Advantage: Power springs are divided into natural power springs and pre-stressed power springs according to their relaxed shape. In contrast, the pre-force type power spring can store 25% to 55% more torque and provide more effective turns. Product manufacturing range: The thickness is 0.05~0.85mm, and the width is 2.0~60mm. Principle of the scene: The high-precision pen injector uses a unique power spring to provide small and highly accurate drug dosages. A fixed amount of medicine is injected into the body through the constant force of the spring...
 Konstant torsionsfjeder
Konstant torsionsfjeder
Characteristic: The fixed (constant) torque spring (spring) is made of stainless steel. The external force rewinds the mainspring from its natural state to the output wheel (energy storage). When the external force is removed, the spring will return to its natural state. At the same time, a constant torque force (stored elastic force) is generated (released) on the output wheel, so it is called a constant torque generator. strip. Belongs to (a use method in constant force spring) Advantage: The advantages of fixed-torque springs compared to power (scroll) springs: 1. The torque will not change due to the increase in the number of revolutions. To 2. There is no limit to the number of available turns, and the design of multi-turn turns mostly adopts a fixed-torque spring. To 3. The number of invalid rotations is small, more energy can be stored, and the efficiency is higher. To Manufacturing range of fixed torque spring: The thickness is 0.05~0.85mm, and the width...
 Montering og monteringsydelser
Montering og monteringsydelser
Qianye Company leverer ikke kun produktion af præcisionsfjedre, men fokuserer også på det strukturelle design og funktionelle løsninger af hele fjedersystemet og kan levere et komplet sæt af systemproduktion og montering
 Optimeringsdesignservice
Optimeringsdesignservice
From product ideas, design to finished product manufacturing, we can assist customers in completing them, and help customers optimize their products from the professional perspective of spring use, speed up product development, and speed up time to market. From the initial stage of spring component design, production to final assembly, customers choose the advantages that Qianye can get. 1. Save product development time 2. Give you a variety of solutions, choose the desired optimization solution 3. The spring that best suits your product 4. Serve you for life and satisfy any technical support you have.
 Kulbørstefjeder
Kulbørstefjeder
Characteristic: 1. Due to the constant force, regardless of the length of the carbon brush and the commutator, the pressure remains the same. 2. Constant force spring reduces carbon brush loss, prolongs the life of carbon brush, and reduces current loss. To 3. Small motors can be designed to reduce the outer diameter of the motor. 4. The length of carbon brush can be increased. To 5. A larger commutator can be used. To 6. Reduce sparks and reduce electromagnetic interference. Constant force spring for single roll carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be smaller than the carbon brush height 3. Length of abradable carbon brush: The spring stroke must be greater than the length of the abradable carbon brush 4. Contact pressure required for carbon brush and commutator: required spring force Constant force spring for double-rolled carbon brush 1. Carbon brush width 2. Carbon brush height: The spring width must be...
Plastic worm spring spiral News
 Constant force spring responsible for pushing nails in a nail gun
Constant force spring responsible for pushing nails in a nail gun

Tid: 2022-9-14

At present, the nail gun is frequently used in the construction industry or wood industry. The nail gun is a commonly used hand-held tool with a wide variety of types. According to the power source nail gun can be divided into pneumatic and electric two categories. When users are working, they often need to change different tools in their hands. Therefore, in order to facilitate the work, a hook is set up in the nail gun, so that users can hang the nail gun in the waist at work. When using the nail gun, you should pay attention not to face people, because the power of this product is still relatively strong and the risk is relatively high. If you are not careful, you will hurt others, and the consequences are still serious. You should also take protective measures when using it yourself. The driving device of the nail gun uses a constant force spring, because the constant force spring has the characteristic of maintaining constant force in a long stroke. In a very small device space, it can achieve a very high elastic output, which is suitable for the nail gun. It is often seen that the nail gun on the market has such a problem. The nail gun can't hit the nail because the constant force spring pushing the nail has no tension, so it can't hit the nail naturally. Therefore, in the selection of constant force spring, we should choose the spring manufacturer with qualified quality. The mechanical equipment and production process used by each spring manufacturer are different. Different equipment and production...
 Spring applied to the skin stapler
Spring applied to the skin stapler

Tid: 2022-9-14

In the process of skin incision suture in surgery, chest surgery, abdominal surgery and skin grafting in the burn department, manual suture was generally used in the past, but now skin stapler is generally used. The appearance of skin stapler can be regarded as a reform of traditional suture methods and an important reform of modern suture technology, which has given surgeons a good help. In clinical medicine, skin stapler is also listed as one of the medical products worth promoting. Compared with traditional suture surgery, the stapler can be used at a very fast speed, which can greatly reduce the operation time, easy operation and reduce the labor intensity of the medical staff, because the medical staff themselves are a busy group. The stapling eye of the skin stapler is close and orderly, painless nail removal and beautiful appearance. There are few side effects and surgical complications, so the skin stapler is very popular in the market and medical staff. The principle of skin suture device is actually very simple, it is a baffle plate and a push nail plate, nail box inside a spring. In fact, similar to stapler, each press is a suture, the molding nail out of the front gap, the rest of the nail box is pushed forward by the spring behind, you can continue the next suture, until the completion of the suture, completely loosen the handle, and then the stapler out of the skin. The spring inside the stapler is used with a constant force spring, so the constant force spring in line...
 Kender du princippet om lægevogn?
Kender du princippet om lægevogn?

Tid: 2022-9-14

During the normal operation of the hospital, it is often necessary to use the medical cart. The medical cart refers to the ward protection and transfer of medical equipment. The medical cart prevents the patient from causing further injury in the process of transporting the patient. At the same time, it also reduces the labor intensity of medical staff or family members. It is a commonly used medical device. At present, the medical cart on the market can only be used in the process of lifting the patient from the hospital bed to the cart or from the cart to the hospital bed, The scope of use is narrow, which is easy to cause a waste of resources and the problem of single function. Therefore, a medical multifunctional cart is proposed to solve the above problems. The medical multifunctional cart has simple structure and convenient operation. It can be used as a medical cart under normal working conditions. Drugs for medical use can be placed in the medicine box, and medical waste generated in the medical process can be placed in the garbage box. The turnover cover plate can close the garbage box to prevent the garbage in the garbage box from shaking or overflowing due to the movement of the cart. The operator rotates the rotating rod and turns the connecting rod and pulley out of the shell, When the pulley is in contact with the ground, the operator pushes the cart, and the cart can be moved freely with the help of the pulley. When the hospital lacks...
 Application of variable force spring in electric roller shutter
Application of variable force spring in electric roller shutter

Tid: 2022-9-14

The electric roller shutter has many advantages, such as beautiful and simple appearance, firm and durable structure, etc. the roller shutter is suitable for a variety of places, such as business office buildings, hotels, restaurants, offices and homes (used as gauze curtain), especially for large-area glass curtain walls. When the roller shutter fabric is put down, it can soften the indoor light, avoid the trouble of direct sunlight, and achieve a good sunshade effect. When the roller shutter is raised, its volume is so small that it is not easy to be detected. Have you ever thought about why the roller shutter will automatically rise and fall, and can freeze at any position without running up or down? You may not have an in-depth understanding, because the addition of variable force spring makes the electric roller shutter achieve this effect. The electric roller shutter extends from the longest to the shortest, and the weight of the lower beam changes from light to heavy. Therefore, the elastic force of the variable force spring needs to gradually increase from small to large, reaching the full stroke and gravity balance. So that the curtain can stop and hover at any position. Many variable force springs on the market can not reach the variable force spring whose force is changing at any section, so many electric roller blinds will add some components (deceleration device, damping device, gear device, limit device, etc.) to achieve the effect of perfect lifting, free positioning and free pause. Qianye often contacts with some foreign curtain industries, especially in cordless curtains and roller blinds, which...
 Do you know what springs are used as stop mechanisms?
Do you know what springs are used as stop mechanisms?

Tid: 2022-9-14

We often find that the spring we make is wrongly used as a stop mechanism in the design. This design defect can occur in all types of springs, including constant force spring, constant torque spring and power spring. For example, consider a simple cable extension product in which the spring retracts the cable into the housing. If the spring is completely wound before the cable is fully deployed, the spring will be used as a stop mechanism. This action will damage the function of the spring and components and should be avoided at all costs. Here are some useful tips when considering the stop mechanism. Constant Force Spring Application:  Initial designs often show the inner end of a Constant Force Spring attached to its’ spool. This is not necessary.  If the spool is larger than the natural spring diameter, the spring will automatically fit tightly on the spool.  In the case when a screw is attached to the spool, additional concerns arise.  If the spring is pulled tight on the screw,  a hump will result that will not only make the retraction difficult but will cause a fracture point and reduce life cycles. To avoid this, we recommend that the spool maintain 1-1/2 wraps of spring material at the furthest extension.  If these additional wraps are not practical in the design, another method of stopping the rotation is required. Constant Torque Spring Applications:   This type of motor spring is commonly used to retract a cable or to keep a constant torque rotational force on a spool.  It is extremely important not...
 [Qianye Precision]Advantages of constant force spring
[Qianye Precision]Advantages of constant force spring

Time:2022-9-15

 The unique quality of constant force spring makes it a perfect balance for heavy moving parts. If your equipment requires springs, consider constant force springs. This is a kind of tension spring. They do not obey Hooke's law, so their force remains unchanged, even when deflected. Constant force spring can be used in almost all kinds of products. Some of the largest consumers are medical device manufacturers. Machines, dental X-ray equipment - and almost any articulated and heavy equipment - are equipped with constant force springs. Smaller constant force springs for medical devices are also part of syringes and drug injectors. We can also find a large number of constant force springs in daily necessities, such as retractable key chain, retractable dog rope, vacuum cleaner, thread winder, safety belt, window balance system, indoor shutter and monitor lifting and so on. Due to the flat force curve of constant force spring, constant force spring is suitable for applications requiring stable motion range and constant load. To learn more about this type of spring and see if it can be used in your device or application, please contact our engineer.       So what are the advantages of constant force spring?       1. Small space requirements;       2. Provide a stable range of motion;       3. No inertia can be overcome;       4. Install to existing hardware;       5. Produce a balance effect.    Because of these advantages, constant force springs have sufficient versatility and can be used in many applications that require constant load to balance,...
 Power spring used in automobile safety belt
Power spring used in automobile safety belt

Tid: 2022-9-14

Safety belt is equal to life belt. Everyone should see the painful accidents caused by not wearing safety belt. I believe everyone is familiar with the car safety belt. It is a safety device to avoid rushing out of the car during collision and causing death and injury. Automobile safety belt is recognized as the cheapest and most effective safety device, and it is also a necessary safety configuration. In a typical safety belt system, the safety belt is connected with a retractor. The core component of the retractor is the reel, which is connected with one end of the safety belt. Inside the retractor, with the help of the action of the power spring, the webbing can expand and contract freely with the movement of the user's body without loosening the webbing. In case of emergency braking, collision or sharp change of vehicle driving state, the sensitive element in the retractor will lock the reel to fix the webbing at a certain position and bear the load imposed on the webbing by the user's body. The power spring is made of rolled steel strip. A spring box is required to limit its outer diameter in use. The center of the spring is connected with the shaft. When an external force is applied to make the shaft rotate relative to the spring, the spring will roll on the shaft center and store torque. When the external force disappears, the spring will produce torque on the shaft or spring box. Qianye has made technical product updates for power springs. First of all, our company...
 Design steps of constant torque spring
Design steps of constant torque spring

Time:2022-9-15

Constant torque spring is a constant force spring with special force moving between two spools. The spring is stored on the storage spool and wound reversely on the output spool. When released, torque is obtained from the output spool when the spring returns to its natural curvature on the storage spool. The spring does not need to be connected to the storage spool. The spring can be installed in a cavity without storing the spool at all. However, friction will then be introduced and torque requirements will change. The torque generated by the constant torque spring will increase slightly after several revolutions. Constant torque, even negative torque, is also possible. Negative gradients of up to 50% can be achieved in some applications. As for the design of constant torque spring, when considering the use of constant torque spring, it is strongly recommended that you talk with Qianye engineers and study various design parameters. Some initial design calculations can be carried out according to the following eight steps. 1. Select materials Most of the springs we produce are made of type 301 stainless steel. This material is readily available and predictable. Thousands of industry engineers can assist in selecting standard sizes to speed up the process. We also use high carbon steel, Inconel and Elgiloy in various designs as needed. 2. Life expectancy This is one of the most important considerations because the life of constant torque springs is very predictable. Practical is important because it is estimated that high life cycle requirements may lead to larger and more expensive designs. Of...